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Process Data set: clinker production;clinker, portland cement clinker;new dry process, >4000 t/d;secondary solid waste, dust recovery (en) en zh

Key Data Set Information
Location CN
Reference year 2020
Name
clinker production;clinker, portland cement clinker;new dry process, >4000 t/d;secondary solid waste, dust recovery
Use advice for data set This lifecycle dataset is developed by Yike Environmental Technology Co., Ltd. and adheres to the CLCD trade-off principle. Users should note the following: (1) Upstream production data for raw materials may be omitted if their weight is less than 1% of the product weight and for materials containing rare/high purity substances if their weight is less than 0.1% of the product weight, with an overall omission of materials not exceeding 5% of the total weight. (2) Upstream production processes for waste or low-value waste materials do not require tracing. (3) Production equipment, plant buildings, and living facilities are generally not considered unless they significantly affect the lifecycle assessment. (4) Known emissions data relevant to selected environmental impact categories should not be omitted. Use this dataset carefully for LCA modeling, incorporating it only after evaluating its relevance and updating it to reflect technology and practices as of the base year, which is 2020.
Technical purpose of product or process The Portland cement clinker represented by this dataset is primarily produced through the new dry process with a production capacity of more than 4000 tons per day. This clinker serves as a fundamental component for the production of Type P·O 42.5 Portland cement. The dataset also includes the integration of secondary solid waste and dust recovery within the clinker production process, highlighting its application in large-scale cement manufacturing with a focus on utilizing waste and enhancing material efficiency.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Inorganic chemicals
General comment on data set The new dry process has a relatively large market share in the cement industry process. Secondary solid waste composite cement raw material.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Flow diagram(s) or picture(s)
  • Mz4wbJxg4ojTZqxcS4acSghKncd.png Image
Mathematical model
Model description Taking P·O 42.5 type cement clinker as the research object, the functional unit and base flow are the production of 1.00 tons of cement clinker, the system boundary is the unit process of clinker calcination (including pulverized coal preparation), and the base year is 2020.
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles In addition to CO2, other data come from corporate reports such as Gaoan Red Lion and Jiangxi De'an Evergreen, the cement industry's cleaner production evaluation index system, and cement clinker research papers.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-19T19:03:01+08:00
Publication and ownership
UUID 191abcbb-578d-4941-9f1b-aeeead4ad4cc
Date of last revision 2024-04-20T14:40:57.296470+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=191abcbb-578d-4941-9f1b-aeeead4ad4cc&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1440.64 kg1440.64 kg
General comment Raw materials, including secondary solid waste, i.e. dust recovery.
Product flow
Energy carriers and technologies / Electricity 108.0 MJ108.0 MJ
General comment Electricity. Electricity is supplied from power plants.
Product flow
Materials production / Other mineralic materials 220.0 kg220.0 kg
General comment Tap water
Product flow
Materials production / Other mineralic materials 137.03 kg137.03 kg
General comment Coal powder

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 5.88 m35.88 m3
General comment Wastewater. The wastewater is discharged from the circulating cooling water system, and the water quality is basically free from other pollutants except for an increase in water temperature and turbidity.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.04935 kg0.04935 kg
General comment Particulate matter, with an unspecified particle size, is treated as PM > 10 micrometers in diameter. The particulate matter collected by the bag filter is returned to the raw material homogenization stage through the recycling system, and the solid waste generated during the process can be effectively recycled and reused.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.07854 kg0.07854 kg
General comment Sulfur dioxide
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.21 kg0.21 kg
General comment Nitrogen oxides
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.026E-5 kg2.026E-5 kg
General comment Mercury
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.0063 kg0.0063 kg
General comment Fluoride
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.00251 kg0.00251 kg
General comment Ammonia
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 791.59 kg791.59 kg
General comment Carbon dioxide. The cement industry usually does not monitor the CO2 emissions, which mainly come from two processes: the decomposition of limestone and the combustion of coal. The amount of CO2 produced can be calculated using chemical equilibrium formulas.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment clinker, PO42.5