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Process Data set: clinker production;clinker;traditional rotary kiln;phosphogypsum (en) en zh

Key Data Set Information
Location SD-CN
Geographical representativeness description A sulfuric acid plant under Lubei Chemical Group Co., Ltd.
Reference year 2013
Name
clinker production;clinker;traditional rotary kiln;phosphogypsum
Use advice for data set When utilizing the data set, users should pay attention to the specific production rates provided, which are 65kt/a and 81kt/a for the associated sulfuric acid plant and cement clinker production, respectively. The gas flow rates between 32137-43251 Nm3/h should be considered within their emission modeling. Ensure that the system boundary, which includes raw material input, calcination processes, and product and waste gas discharges, is appropriately integrated into the life cycle assessment to accurately ascertain the environmental impacts of the clinker production.
Technical purpose of product or process The traditional rotary kiln described is specifically used for the production of cement clinker, a critical component in the manufacture of cement. The clinker production process is a fundamental part of the cement manufacturing industry, where clinker serves as the main ingredient for creating various types of cement.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Inorganic chemicals
General comment on data set Traditional rotary kilns produce cement clinker.After detection, the gas flow rate of rotary kiln was between 32137~43251Nm3/h.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system According to the data, the data before and after the kiln of a sulfuric acid plant affiliated to Lubei Chemical Group Co., Ltd. were selected with the measured annual rated sulfuric acid output of 65kt/a and 81kt/a cement clinker. After testing, the gas flow rate of the rotary kiln is between 32137 and 43251 Nm3/h.
Flow diagram(s) or picture(s)
  • S2Ymb890koNND6x9tjmcbMUbnMe.png Image
Mathematical model
Model description 1kg cement clinker is used as the functional unit; the system boundary is defined as the calcination process of cement clinker, and the specific content includes: input of raw materials → different decomposition and calcination processes → discharge of products and waste gases.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure The actual measured values ​​of a sulfuric acid plant affiliated to Lubei Chemical Group Co., Ltd. are the data before and after the kiln with an annual output of 65kt/a sulfuric acid and 81kt/a cement clinker.
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 34c2b32d-dc2a-4bdb-821e-38190dc15421
Date of last revision 2024-04-20T14:40:25.784628+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=34c2b32d-dc2a-4bdb-821e-38190dc15421&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Inorganic chemicals 2002.0 kg2002.0 kg
General comment Phosphogypsum
Product flow
Energy carriers and technologies / Hard coal based fuels 558.599 kg558.599 kg
General comment The original data is 0.519kg standard coal, here converted to hard coal, the conversion formula is 1kg hard coal = 0.929kg standard coal.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1340.0 kg1340.0 kg
General comment CO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 975.0 kg975.0 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.9 kg0.9 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.76 kg0.76 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter. In the production process of cement clinker, there is almost no dust generated.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement clinker