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Process Data set: cement production;cement, ordinary portland cement, 42.5MPa;new dry process, 2000 t/d;fly ash (en) en zh

Key Data Set Information
Location CN
Reference year 2005
Name
cement production;cement, ordinary portland cement, 42.5MPa;new dry process, 2000 t/d;fly ash
Use advice for data set The data set provided represents the environmental impact of producing 42.5# ordinary Portland cement using a new dry process and is based on the performance of 1 ton of cement with a 28-day compressive strength of 42.5MPa as well as the proportional impact of 32.5# cement. it is advised that users apply this data for life cycle assessments of projects where this type of cement is utilized, taking care to adjust the values based on the specific amount and type of cement used in the project. The study scope includes raw meal preparation, clinker calcination, cement grinding, while excluding other stages beyond the system boundary like transportation and installation. It also includes raw material consumption and energy use, considering emissions like dust, CO2, and SO2. Users should pay attention to the methodology of converting 32.5# cement into 42.5# cement for their assessment purposes.
Technical purpose of product or process The industrial process described is the production of 42.5MPa ordinary Portland cement using the new dry method, which involves two 2000 tonnes per day production lines. This type of cement is predominantly utilized in the construction industry for creating concrete structures and products that require a high level of strength and durability. It is suitable for a broad range of applications including the construction of buildings, bridges, highways, and other infrastructure projects.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Two 2000t/d new dry process production lines.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Time representativeness
Time representativeness description 2005-2006
Technological representativeness
Technology description including background system Two 2000t/d new dry production lines
Flow diagram(s) or picture(s)
  • LYBTbpdxboZ1GixbYGIcrSWHnlh.png Image
Mathematical model
Model description The performance of 1 ton of 42.5# ordinary Portland cement with a 28-day compressive strength of 42.5MPa is selected as a functional unit. The 32.5# cement is converted into 42.5# cement according to the ratio of 1:1.25, which is regarded as 1 One unit of 32.5# cement has a similar environmental impact as 1.25 units of 42.5# cement. The scope of the study is raw meal preparation, clinker calcination and cement grinding. The rest are excluded from the system boundary. The main raw material consumption involved is limestone, clay raw materials, gypsum, etc. The energy consumed includes coal, electricity and a certain amount of fuel oil, and emit dust and environmentally polluting gases such as carbon dioxide and sulfur dioxide.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure It mainly investigates the environmental load information of its material production from 2004 to 2007, and takes one or multiple production lines that can be inspected every year as the research object. According to statistics, a total of 115 building materials companies were surveyed, with a total of 234 research objects. Specifically, there are 37 companies in the cement industry, including 32 new dry process companies and 5 vertical kiln companies, with a total of 96 research objects.
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 6e3924a8-3f83-4c7d-be75-683147b770e4
Date of last revision 2024-04-20T14:40:26.786953+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=6e3924a8-3f83-4c7d-be75-683147b770e4&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1270.0 kg1270.0 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 70.4 kg70.4 kg
General comment Clay-based raw materials
Product flow
Materials production / Metals and semimetals 25.1 kg25.1 kg
General comment Iron correction raw material
Product flow
Materials production / Other mineralic materials 57.9 kg57.9 kg
General comment Gupsum
Waste flow
Wastes 139.0 kg139.0 kg
General comment Fly ash
Product flow
Energy carriers and technologies / Electricity 388.8 MJ388.8 MJ
General comment Electricity
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 134.0 MJ134.0 MJ
General comment Raw coal
Product flow
Energy carriers and technologies / Crude oil based fuels 0.0455 kg0.0455 kg
General comment The original literature is fuel oil (i.e., heavy oil)

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 798.0 kg798.0 kg
General comment CO2. Due to the lack of a perfect monitoring mechanism and statistical system, there are many deficiencies in the filling of pollutant emissions by some enterprises in the research data sheet, focusing on the missing quantities of CO2, SO2, NOx and CO emissions. For life cycle assessment, the missing quantity of major pollutant emissions seriously affects the accuracy of the assessment, so certain estimation methods need to be used for estimation. In this paper, we use current or relevant literature on pollutant emissions in cement production to estimate the emissions of several major pollutants, in order to compensate for the deficiencies in the survey data.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 4.17 kg4.17 kg
General comment CO. Due to the lack of a perfect monitoring mechanism and statistical system, there are many deficiencies in the filling of pollutant emissions by some enterprises in the research data sheet, focusing on the missing quantities of CO2, SO2, NOx and CO emissions. For life cycle assessment, the missing quantity of major pollutant emissions seriously affects the accuracy of the assessment, so certain estimation methods need to be used for estimation. In this paper, we use current or relevant literature on pollutant emissions in cement production to estimate the emissions of several major pollutants, in order to compensate for the deficiencies in the survey data.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.34 kg1.34 kg
General comment NOx. Due to the lack of a perfect monitoring mechanism and statistical system, there are many deficiencies in the filling of pollutant emissions by some enterprises in the research data sheet, focusing on the missing quantities of CO2, SO2, NOx and CO emissions. For life cycle assessment, the missing quantity of major pollutant emissions seriously affects the accuracy of the assessment, so certain estimation methods need to be used for estimation. In this paper, we use current or relevant literature on pollutant emissions in cement production to estimate the emissions of several major pollutants, in order to compensate for the deficiencies in the survey data.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.25 kg1.25 kg
General comment SO2. Due to the lack of a perfect monitoring mechanism and statistical system, there are many deficiencies in the filling of pollutant emissions by some enterprises in the research data sheet, focusing on the missing quantities of CO2, SO2, NOx and CO emissions. For life cycle assessment, the missing quantity of major pollutant emissions seriously affects the accuracy of the assessment, so certain estimation methods need to be used for estimation. In this paper, we use current or relevant literature on pollutant emissions in cement production to estimate the emissions of several major pollutants, in order to compensate for the deficiencies in the survey data.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.25 kg1.25 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement