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Process Data set: cement production;cement, portland-composite cement;new dry process, 4500 t/d;mixed solid wastes (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description A cement plant in Northeast China
Reference year 2012
Name
cement production;cement, portland-composite cement;new dry process, 4500 t/d;mixed solid wastes
Use advice for data set This dataset should be applied with consideration to the specific regional context of cement manufacturing in Northeast China. Users must note the integration of mixed solid wastes in the production process, which may impact the environmental profile. The technological scope covers the cement production system within the cement plant's boundary. When using this data for Life Cycle Assessment (LCA), ensure the system boundaries and technological assumptions align with the study's goals. Special attention should be given to the allocation of environmental impacts due to mixed solid waste utilization.
Technical purpose of product or process The industrial process data describes the production of Portland-composite cement using a new dry process with a capacity of 4500 tonnes per day, integrating mixed solid waste utilization. This type of cement is typically used in various construction activities including residential, commercial, and infrastructure projects, given its versatility and performance characteristics.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set The company is equipped with a 4500t/d new dry process cement clinker production line.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Mathematical model
Model description The system boundary is the cement production system of the cement plant.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 9034f1fb-1b7f-4438-a99a-d9462667a079
Date of last revision 2024-04-20T14:40:51.234847+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=9034f1fb-1b7f-4438-a99a-d9462667a079&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1140.243902 kg1140.243902 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 18.41463415 kg18.41463415 kg
General comment Shale
Product flow
Materials production / Other mineralic materials 17.80487805 kg17.80487805 kg
General comment Silica
Product flow
Materials production / Metals and semimetals 31.82926829 kg31.82926829 kg
General comment Iron powder
Product flow
Materials production / Other mineralic materials 56.52439024 kg56.52439024 kg
General comment Gupsum
Waste flow
Wastes 134.7560976 kg134.7560976 kg
General comment Fly ash
Waste flow
Wastes / Post consumer waste 215.2439024 kg215.2439024 kg
General comment Blast furnace slag
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 109.3902439 MJ109.3902439 MJ
General comment Coal. Annual coal consumption energy = (1.794E+8) kg x (2.149E+7) J/kg (average lower heating value) = (3.86E+15) J.
Product flow
Materials production / Organic chemicals 4.426829268 kg4.426829268 kg
General comment Diesel. Diesel = (7.260E+6) kg x (46.04) MJ/kg (combustion value) = (3.34E+8) MJ.
Product flow
Energy carriers and technologies / Electricity 330.585365844 MJ330.585365844 MJ
General comment Total electricity consumption. Annual electricity consumption energy = (1.506E+8) kWh x (3.60E+6) J/kWh = (5.42E+14) J.
Product flow
Materials production / Other mineralic materials 251.2195122 kg251.2195122 kg
General comment The original text refers to total water consumption, which includes tap water.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 896.3414634 kg896.3414634 kg
General comment CO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.337804878 kg0.337804878 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.134146341 kg1.134146341 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.87804878 kg0.87804878 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement products