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Process Data set: Polypropylene (PP) Production ; Coal to Polypropylene ; HDDMTO (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description 根据中国煤制烯烃产业现 状
Reference year 2005
Name
Polypropylene (PP) Production ; Coal to Polypropylene ; HDDMTO
Use advice for data set When utilizing this LCA data set for coal-to-polypropylene production, it is crucial to consider the different environmental impacts associated with the various technical combinations (wet feed gasification, dry feed gasification, methanol synthesis pressures, and routes to polypropylene). The foreground data should be directly obtained from the coal-to-olefin enterprises' production data, while the background data includes the consumption of inputs, materials, or energy, plus pollutant emissions. Losses from coal mining and washing should be accounted for with an average loss of 15%, and the carbon partitioning approach should be applied based on the carbon content in the products. The functional unit defined for this study is 1 ton of coal-based polypropylene product, and the LCA scope should cover nine stages from 'cradle to gate', excluding construction, packaging, transportation, use, and disposal of the product.
Technical purpose of product or process Polypropylene produced from coal, through the HDDMTO process, is typically used in the manufacture of a wide range of plastic products due to its versatility, durability, and recyclability. It can be applied in automotive parts, packaging materials, household goods, textiles, and medical devices.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Plastics
General comment on data set There are many technical combinations of coal to polypropylene: according to the feeding method, it can be divided into two categories: wet feed gasification and dry feed gasification. The typical representatives of wet feed gasification are GE and multi nozzle coal water slurry gasification processes, while the typical representatives of dry feed gasification are She11, GSP, HT-L (aerospace powder coal pressurized gasification) processes, etc; The methanol synthesis process can be divided into high-pressure method, medium pressure method, and low-pressure method according to the different synthesis pressures; The methanol to polypropylene process can be divided into MTO process and MTP process based on the different main products. Different process combinations can bring different environmental impacts. The HDDMTO process mainly produces polyethylene and polypropylene, with by-products such as C4+and methyl tert butyl ether (MTBE)
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit 1t 煤制聚丙烯产品
Time representativeness
Time representativeness description 数据有效期始根据文献数据来源的项目可行性研究报告时间
Technological representativeness
Flow diagram(s) or picture(s)
  • GUlwbDP1uotkQ2xSVUHclAKWnPe.png Image
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles 聚丙烯产品生命周期清单数据包括前景数据与背景数据。产品生产活动水平数据即为前景数据,通过查阅煤制烯烃企业生产数据。背景数 据为输入原料、材料或 能源的消耗以及污染物 排放数据 。本研究中的煤炭开采阶段生命周 期清单数据从北京工业大学数据库中提取,洗选 质量损失以全国平均值计算,质量损失为15%,原料煤需要经过洗选过程,燃料煤不需要经过洗选过程。
Deviation from data selection and combination principles / explanations None
Data treatment and extrapolations principles 本研究分配方式采用碳分 配,产品含碳量越高,分 配系数越大。
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-01T16:51:59+08:00
Publication and ownership
UUID b8bcc804-5a15-4a20-8b19-5838f23840e7
Date of last revision 2024-04-20T14:47:20.858093+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=b8bcc804-5a15-4a20-8b19-5838f23840e7&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 7040.0 MJ7040.0 MJ
General comment Raw coal(0.66kgce/kg)
Product flow
Materials production / Inorganic chemicals 4.760000000000001 kg4.760000000000001 kg
General comment Caustic soda
Product flow Materials production / Other mineralic materials 131.0 kg131.0 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 19300.0 m319300.0 m3
Product flow
Energy carriers and technologies / Hard coal based fuels 1840.0 kg1840.0 kg
General comment Thermal coal(0.52kgce/kg)
Product flow
Energy carriers and technologies / Electricity 11052.0 MJ11052.0 MJ
General comment Purchased electricity
Product flow Use and consumption / Other use and consumption 3.25 kg3.25 kg

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow Materials production / Plastics 1000.0 kg1000.0 kg
Product flow Materials production / Plastics 626.0 kg626.0 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 41.300000000000004 kg41.300000000000004 kg
Elementary flow
Emissions / Emissions to air / Emissions to urban air close to ground 11.0 kg11.0 kg
General comment Methyl tert-butyl ether (MTBE)
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 40.4 kg40.4 kg
Elementary flow
Emissions / Emissions to air / Emissions to non-urban air or from high stacks 15207.4 kg15207.4 kg
General comment 原文未区分bio和fossil,根据专家判断此处为fossil
Elementary flow
Emissions / Emissions to air / Emissions to non-urban air or from high stacks 0.13322 kg0.13322 kg
General comment 原文未区分bio和fossil,根据专家判断此处为fossil
Elementary flow Emissions / Emissions to air / Emissions to urban air close to ground 0.1128 kg0.1128 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 16.241219 kg16.241219 kg
Elementary flow Emissions / Emissions to air / Emissions to urban air close to ground 11.64327 kg11.64327 kg
Elementary flow Emissions / Emissions to air / Emissions to urban air close to ground 0.0972 kg0.0972 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 2.69833 kg2.69833 kg
Product flow
Emissions / Non-metallic or -semimetallic ions 2.434 kg2.434 kg
General comment VOC
Product flow
Materials production / Organic chemicals 34.2 kg34.2 kg
General comment C4+
Product flow Materials production / Organic chemicals 202.0 kg202.0 kg
Product flow
Materials production / Organic chemicals 22.0 kg22.0 kg
General comment C6+