| Key Data Set Information | |
| Location | ZG-SC-CN |
| Reference year | 2020 |
| Name |
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| Use advice for data set | When leveraging this dataset for Life Cycle Assessment (LCA), it is critical to consider the substitution of water-based drilling cuttings for natural clay, as well as the efficiency in water usage. The dataset is specific to Chuangqi Environmental Protection Building Materials Co., Ltd., and should be adapted accordingly if applied elsewhere. The cut-off rule applies, permitting the exclusion of inputs such as fly ash that represent less than 1% of the end-product's weight. All inventory parameters should center around the functional unit of 1 ton WDC. |
| Technical purpose of product or process | This industrial process is applied in the brick production sector, specifically for the manufacturing of sintered bricks utilizing water-based drilling cuttings (WDC) as an alternative raw material to natural clay. The process involves the preparation, mixing, pressing, drying, and sintering of bricks, integrating waste material recycling and water resource conservation strategies. |
| Classification |
Class name
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Hierarchy level
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| General comment on data set | Using shale ore, coal, and water-based drilling chips as raw materials |
| Copyright | No |
| Owner of data set | |
| Quantitative reference | |
| Reference flow(s) |
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| Functional Unit | 1t WDC were chosen as the functional unit |
| Technological representativeness | |
| Technology description including background system | WDC(water-based drilling cuttings) were used as a replacement for natural clay to prepare sintered bricks. The water content of the WDC can be reduced from 80% to 20% through press filter pretreatment, which can meet the requirements of external delivery for recycling. The remaining water in the WDC can be used directly to make bricks (240 mm × 115 mm × 53 mm) to reduce the consumption of water resources. The entire production process includes raw material preparation, mixing, pressing, drying and sintering (temperature of 800–1000 °C; time for 1-4 h) |
| Flow diagram(s) or picture(s) | |
| LCI method and allocation | |||||
| Type of data set | Unit process, single operation | ||||
| Deviation from LCI method principle / explanations | None | ||||
| Deviations from LCI method approaches / explanations | The eFootprint online analysis platform developed by IKE Environmental Technology Co. was used to perform quantitative analysis of the full life cycle process, as part of the LCA | ||||
| Deviation from modelling constants / explanations | None | ||||
| Data sources, treatment and representativeness | |||||
| Deviation from data cut-off and completeness principles / explanations | None | ||||
| Data selection and combination principles | The foreground data of raw materials, energy input, and exhaust emissions were obtained from a case study enterprise in Zigong (Sichuan, China), Chuangqi Environmental Protection Building Materials Co., Ltd., which has undertaken the utilization project of WDC used as a raw material for sintered bricks, with an annual output of 30 million bricks. | ||||
| Deviation from data selection and combination principles / explanations | None | ||||
| Deviation from data treatment and extrapolations principles / explanations | None | ||||
| Data source(s) used for this data set | |||||
| Sampling procedure | Besides, 1t WDC were chosen as the functional unit and all the input parameters of raw materials, auxiliary materials, energy consumption, transportation, and direct emissions were calculated in accordance with the functional unit. | ||||
| Completeness | |||||
| Completeness of product model | No statement | ||||
| Validation | |||||
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| Data generator | |
| Data set generator / modeller | |
| Data entry by | |
| Time stamp (last saved) | 2024-04-13T15:17:18+08:00 |
| Publication and ownership | |
| UUID | b9da6dda-50d1-4ccd-a598-4fb24db3c3ae |
| Date of last revision | 2024-04-20T14:51:28.141484+08:00 |
| Data set version | 00.01.005 |
| Permanent data set URI | https://lcadata.tiangong.world/showProcess.xhtml?uuid=b9da6dda-50d1-4ccd-a598-4fb24db3c3ae&version=01.00.000&stock=TianGong |
| Owner of data set | |
| Copyright | No |
| License type | Free of charge for all users and uses |
Inputs
| Type of flow | Classification | Flow | Location | Mean amount | Resulting amount | Minimum amount | Maximum amount |
|---|---|---|---|---|---|---|---|
| Product flow | Materials production / Raw materials | 5175.0 kg | 5175.0 kg | ||||
| Elementary flow | Resources / Resources from water / Renewable material resources from water | 500.0 m3 | 500.0 m3 | ||||
| Product flow | Energy carriers and technologies / Electricity | 288.0 MJ | 288.0 MJ |
Outputs
| Type of flow | Classification | Flow | Location | Mean amount | Resulting amount | Minimum amount | Maximum amount | ||
|---|---|---|---|---|---|---|---|---|---|
| Product flow | Materials production / Other materials | 5425.0 kg | 5425.0 kg | ||||||
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