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Process Data set: Industrial silicon production ; Silicon (97%) ; Carbon reduction (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Life cycle assessment of mono-Si and multi-Si photovoltaic systems produced in China
Reference year 2014
Name
Industrial silicon production ; Silicon (97%) ; Carbon reduction
Use advice for data set For life cycle assessment (LCA) practitioners, this data set can be applied to evaluate the environmental impact of the production stage of mono-Si and multi-Si photovoltaic systems in China. When using this data, consider the methodological boundaries such as system boundary, specific inputs like silica, charcoal, petroleum coke, and the choice of technological routes. Take into account the recycling and disposal processes of the silicon and photovoltaic systems, reflecting them correctly in the LCA model. The functional unit for this assessment is defined as 1 kWp of photovoltaic system capacity.
Technical purpose of product or process The industrial process described is the production of industrial silicon using 97% purity level through carbon reduction methods. This high-grade silicon is specifically employed in the manufacturing of monocrystalline and multi-crystalline silicon photovoltaic systems. Such silicon is integral to the PV industry, where it is used to produce the semiconductor wafers that form the core of solar panels.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Metals and semimetals
General comment on data set Multi-Si
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit The functional unit selected for this paper is a 1 kWp
Time representativeness
Time representativeness description Available online
Technological representativeness
Technology description including background system Reaction of reducing agents such as charcoal, coal or wood chips with silica sand in an electric arc furnace at 2000 ℃.
Flow diagram(s) or picture(s)
  • TrUzbcKQpoWKMrxNtlkcMCB0nPe.png Image
LCI method and allocation
Type of data set Unit process, single operation
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
Deviations from LCI method approaches / explanations The objective of this paper is to conduct a life cycle assessment of monocrystalline and multi-Si photovoltaic (PV) systems produced in China, and to analyze the methods of disposal and the environmental impacts of different methods of disposal.
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles Ban Hui and Ye Hongliang analyzed the data of five industrial silicon manufacturing plants in China. In this paper, we refer to their material inputs, selecting silica, charcoal, petroleum coke, graphite electrodes, water, and electricity, and calculate the process emissions according to the chemical equations.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-27T19:36:33+08:00
Publication and ownership
UUID c7c92c82-8375-437d-8cc8-a1a8b0efcf71
Date of last revision 2024-04-20T14:58:36.331203+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=c7c92c82-8375-437d-8cc8-a1a8b0efcf71&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 2.7 kg2.7 kg
General comment silica
Product flow
Materials production / Inorganic chemicals 0.745 kg0.745 kg
General comment charcoal
Product flow
Energy carriers and technologies / Crude oil based fuels 0.68 kg0.68 kg
General comment Petroleum coke
Product flow
Materials production / Other materials 0.135 kg0.135 kg
General comment graphite electrode
Elementary flow
Resources / Resources from water / Renewable material resources from water 180.0 m3180.0 m3
General comment water
Product flow
Energy carriers and technologies / Electricity 45.0 MJ45.0 MJ
General comment Power consumption

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Raw materials 1.0 kg1.0 kg
General comment Industrial silicon
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 15.5 kg15.5 kg
General comment CO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.84 kg3.84 kg
General comment carbon monoxide
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.06 kg0.06 kg
General comment Methane
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.08 kg0.08 kg
General comment Nitrogen oxides
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.259 kg0.259 kg
General comment sulfur dioxide
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.2 kg0.2 kg
General comment dust
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.01 kg0.01 kg
General comment biological oxygen demand
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.01 kg0.01 kg
General comment Cod
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 0.004 kg0.004 kg
General comment DOC
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.004 kg0.004 kg
General comment TOC