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Process Data set: clinker production;clinker (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description A Cement Co., Ltd. along the Yangtze River
Reference year 2022
Name
clinker production;clinker
Use advice for data set When using this LCA data, please note that the carbon footprint provided is specific to the clinker production stage and does not include emissions from the clinker calcination process. Therefore, users incorporating this data into wider environmental assessments are advised to account for additional carbon emissions associated with the complete calcination process. Moreover, the appropriateness of using steel slag should be evaluated based on its mineral composition and compatibility with desired clinker specifications such as KH, SM, and IM values.
Technical purpose of product or process This LCA data set involves the production of cement clinker using specific raw materials, among which steel slag is utilized as an iron correction material to save the use of traditional iron-containing materials. The process exemplifies the integration of industrial byproducts, such as steel slag from Wuhan Iron and Steel Co., Ltd., in the creation of cement clinker, an essential precursor for the production of P·I type Portland cement used in a wide range of construction applications.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Producing cement clinker.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system As can be seen from Figure 1, the main raw materials of cement are calcium materials, siliceous materials, aluminum materials and iron materials. Each raw material forms the cement material mineral phase through high-temperature solid phase reaction. It can be seen from the chemical composition, mineral properties and microstructure of steel slag that steel slag also contains iron phases such as RO, FeO and Fe;O:, thus having the conditions to replace iron correction materials. In addition, steel slag also contains CaO (mostly between 40% and 50%) and other calcium, silicon, aluminum, etc. required for cement burning raw materials, which can save some calcium, siliceous and aluminum raw materials. In view of this steel slag The technical route for making iron correction materials is shown in Figure 2. As can be seen from Figure 2, the mineral component of iron correction materials for general cement is hematite Fe,O;, while the iron phase in steel slag mainly exists in the form of ROFeOFe;O;, FeCF, etc. When steel slag is used as raw material, no matter what form the iron is present in, the iron phase in the high-temperature solid-state reaction can provide the iron component to form the C.AF mineral phase required for cement clinker.Based on the actual production, taking the steel slag transported by Wuhan Iron and Steel Co., Ltd. to a cement company along the Yangtze River for firing cement clinker as an example, the target values ​​of steel slag clinker are: KH=0.91±0.02, SM=2.5±0.1,IM=1.5±0.1. Its raw material components and clinker production formula are shown in Table 1 and Table 2.
Flow diagram(s) or picture(s)
  • Sn6Pbk45KoZod1x4xSXch27QnWg.png Image
Mathematical model
Model description The functional unit is 1t P·I type Portland cement. The full life cycle carbon emission boundary of cement is set from the "cradle" to the "gate", that is, from the upstream mining, production and transportation stages of energy to the transportation of finished cement to the user enterprise.
LCI method and allocation
Type of data set LCI result
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Data treatment and extrapolations principles Carbon emission value: The carbon footprint data of each unit process is accumulated.
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID fa8551b9-12f7-41a8-8b8f-5844fdb3bbb3
Date of last revision 2024-04-20T14:40:43.437232+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=fa8551b9-12f7-41a8-8b8f-5844fdb3bbb3&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1382.0 kg1382.0 kg
General comment Limestone
Product flow
Materials production / Other mineralic materials 47.0 kg47.0 kg
General comment Sandstone
Product flow
Materials production / Metals and semimetals 19.0 kg19.0 kg
General comment Iron ore. There is a lack of relevant statistical data, and it is calculated the same as clay.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 525.059 kg525.059 kg
General comment CO2. It does not include carbon emissions during skilled calcination.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Clinker