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Process Data set: cement production;cement, portland-composite cement;new dry process;mixed solid wastes (en) en zh

Key Data Set Information
Location CN
Reference year 2013
Name
cement production;cement, portland-composite cement;new dry process;mixed solid wastes
Use advice for data set When utilizing this dataset for Life Cycle Assessment of Portland-composite cement, it's crucial to adhere to the defined system boundaries which include the transportation and grinding of granulated blast furnace slag and fly ash, as well as the mining and transportation of limestone, iron ore, clay, gypsum, and coal. Processes like electricity production for the manufacturing should be considered in the impact assessment. The dataset should be applied assuming the recycling and energy recovery aspects are excluded. Ensure that the addition ratios for clinker and gypsum are at 60% and 5% of the cement mass respectively, as per the GB-175-2007 standard when applying material data to ensure accuracy and consistency.
Technical purpose of product or process Portland-composite cement production using the new dry process applies predominantly to the construction industry. This cement variant is specifically designed for general construction purposes such as the building of structures, pavements, foundations, and is suitable for both reinforced concrete and pre-stressed concrete. The incorporation of granulated blast furnace slag and fly ash as partial substitutes for clinker not only optimizes the use of by-products from other industrial processes but also contributes to the reduction of CO2 emissions and energy consumption in the cement industry.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Use the new dry cement production technology as the technical object.The main raw materials required for portland-composite cement production include limestone, clay, iron powder, gypsum, granulated blast furnace slag and fly ash. During the production process, granulated blast furnace slag and fly ash are added to the cement instead of clinker.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system The main raw materials required for the production of composite Portland cement include limestone, clay, iron powder, gypsum, granulated blast furnace slag and fly ash. During the production process, granulated blast furnace slag and fly ash are added to the cement instead of clinker. Take The average value of the general Portland cement standard value of GB-175-2007 is used as the raw material data. Among them, the gypsum addition ratio is 5% of the cement quality, and the clinker addition ratio is 60% of the cement quality. Clinker is made of limestone, clay and Iron powder is used as a raw material and is made by false firing.
Flow diagram(s) or picture(s)
  • UOblb5gamorvKjx09izcTskLnLh.png Image
Mathematical model
Model description The functional unit of LCA is 1t of composite Portland cement. The system boundaries include: the transportation and grinding process of granulated blast furnace slag and fly ash, excluding their production process; the mining and transportation of limestone, iron ore, clay, gypsum and coal; cement production and electricity production. The main cement production processes considered at the boundary of the cement system include: ① Mining and transportation of raw materials and transportation of industrial slag; ② Processing and pre-homogenization of raw materials; ③ Mixing of raw materials; ④ Raw meal grinding; ⑤ Raw meal homogenization; ⑥Clinker calcination; ⑦Clinker, gypsum, and industrial waste grinding treatment; ⑧Cement grinding.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 009f5682-d49d-43d5-b660-c2d0e6f35610
Date of last revision 2024-04-20T14:40:37.432992+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=009f5682-d49d-43d5-b660-c2d0e6f35610&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 848.37 kg848.37 kg
General comment Limestone. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 143.55 kg143.55 kg
General comment Clay. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Product flow
Materials production / Metals and semimetals 26.04 kg26.04 kg
General comment Iron powder. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Product flow
Materials production / Other mineralic materials 50.0 kg50.0 kg
General comment Gupsum. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Waste flow
Materials production / Other mineralic materials 100.0 kg100.0 kg
General comment Gravated blast furnace slag. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Waste flow
Wastes 200.0 kg200.0 kg
General comment Fly ash. Taking the average value of GB-175-2007 General Portland Cement as the raw material data, where the proportion of gypsum addition is 5% of the cement mass and the proportion of clinker addition is 60% of the cement mass. The clinker is made by blending limestone, clay, and iron powder as raw materials and then artificially calcining. Based on the material balance equation in the cement production process, the raw material consumption is obtained, where the material balance equation is: M_raw = M_material + M_decomposition + M_water + M_dust - M_fly_ash, where M_raw is the amount of raw material fed into the system, M_material is the amount of clinker, M_decomposition is the mass of CO2 and H2O decomposed from the raw material, M_water is the moisture content in the raw material, M_dust is the amount of dust in the exhaust gas, and M_fly_ash is the amount of fly ash.
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 68.4 MJ68.4 MJ
General comment Coal. The coal consumption is calculated based on the standard coal consumption and calorific value of large and medium-sized pre-decomposition kilns in China's production lines.
Product flow
Energy carriers and technologies / Electricity 354.06 MJ354.06 MJ
General comment Electricity. Due to limited data on electricity consumption, the electricity consumption of various stages of composite Portland cement production is simplified based on the average electricity consumption in China.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 604.0 kg604.0 kg
General comment CO2. The data on pollutant emissions from limestone and gypsum mining, as well as transportation, electricity production (using national average electricity grid mix and transmission data), and coal mining are obtained from the China Life Cycle Reference Database (CLCD). CO2 emissions during cement production come from two sources: the decomposition of calcium carbonate and magnesium carbonate in raw materials during calcination, and the combustion of coal as fuel.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.372 kg0.372 kg
General comment SO2. Data on SO2 emission is from the first survey of pollution sources in China's cement manufacturing industry.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.92 kg1.92 kg
General comment NOx. Data on NOx emission is from the first survey of pollution sources in China's cement manufacturing industry.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.341 kg0.341 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter. Data on dust emissions during cement production is based on the upper limit of the atmospheric pollutant emissions standard for China's cement industry.
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.0102 kg0.0102 kg
General comment COD. Data on COD emission is from the first survey of pollution sources in China's cement manufacturing industry.
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.261 kg0.261 kg
General comment Oil. Pollutant emission data for limestone and gypsum mining, as well as transportation, electricity production (using national average electricity mix and transmission data) and coal mining data are all from the Chinese Life Cycle Database (CLCD).
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.733 kg0.733 kg
General comment Methane. Pollutant emission data for limestone and gypsum mining, as well as transportation, electricity production (using national average electricity mix and transmission data) and coal mining data are all from the Chinese Life Cycle Database (CLCD).
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.0079 kg0.0079 kg
General comment Mercury. Pollutant emission data for limestone and gypsum mining, as well as transportation, electricity production (using national average electricity mix and transmission data) and coal mining data are all from the Chinese Life Cycle Database (CLCD).
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Composite silicate cement (PC)