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Process Data set: clinker production;clinker;new dry, 5000 t/d;mixed solid wastes (en) en zh

Key Data Set Information
Location HAIN-CN
Name
clinker production;clinker;new dry, 5000 t/d;mixed solid wastes
Use advice for data set When using this dataset, users should account for the specific nature of the co-processing of mixed solid wastes in the cement production line. This includes the consideration of the unique emissions profile resulting from the use of papermaking dregs and fly ash. Additionally, if this dataset is used for comparative purposes, it is important to ensure that similar system boundaries are considered regarding starting materials and end outputs. Users should note that this dataset reflects the environmental burdens associated with the defined functional unit of 1 ton of clinker and should adjust their models accordingly when integrating this data for different production scales or functional units.
Technical purpose of product or process The clinker production process described is for the manufacturing of cement clinker utilizing a new dry process on a 5000 t/d production line. The process involves co-processing mixed solid wastes, including fly ash and papermaking dregs, as part of the raw material input. The described clinker is suitable for use in a range of construction applications, primarily as a binder in concrete products.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Inorganic chemicals
General comment on data set Papermaking dregs, known as the papermaking green dregs, is a solid waste that generated in the caustic alkali recovery process of pulp and paper mill. The dregs came from one of pulp and paper mill in Hainan Province China. The solid waste mixture includes fly ash and papermaking dregs.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Flow diagram(s) or picture(s)
  • H2qlbsyRYoYRo4xtMYdczctUnZg.png Image
Mathematical model
Model description Functional unit definition: Define 1 ton of cement clinker as a functional unit. System boundary setting: The raw materials of the plant are set as the starting point of the life cycle, and the output of clinker cement is set as the end point.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The papermaking residue comes from a pulp and paper mill in Hainan. Other raw materials for cement production come from a mine in Hainan.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure A cement plant with a 5,000 tons/day new dry process cement production line was selected in a city in Hainan Province and tested. Papermaking residue is mixed into limestone and put into the cement kiln along with other raw materials. Processed 150 tons/day of papermaking residue.
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 0967ab15-468d-4a76-a4ac-847d01acc140
Date of last revision 2024-04-20T14:42:18.146117+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=0967ab15-468d-4a76-a4ac-847d01acc140&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1344.0 kg1344.0 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 93.0 kg93.0 kg
General comment Clay
Waste flow
Wastes 63.0 kg63.0 kg
General comment Fly ash
Product flow
Materials production / Metals and semimetals 32.0 kg32.0 kg
General comment Ironstone
Waste flow
Wastes / Production residues 25.0 kg25.0 kg
General comment Papermaking dregs
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 106.0 MJ106.0 MJ
General comment Coal
Product flow
Energy carriers and technologies / Electricity 288.0 MJ288.0 MJ
General comment Power average consumption

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 264.0 kg264.0 kg
General comment m-CO2. The CO2 emissions of coal burning (mc) are calculated with the heat carbon equivalent method. mc=standard coal x 2.93x10^7x 8.494x10^-8 = standard coal x 2.489 where the CO2 of 1 J heat releasing is equivalent to 8.494 × 10^-8 kg. 1 kg of standard coal is equivalent to 2.93 × 10^7 J of heat (calorific value).
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 532.0 kg532.0 kg
General comment n-CO2. The CO2 emissions of limestone decomposition (nc) are calculated with Eq. nc = Limestone consumption x 90% x 44% = Limestone consumption x 0.396 where the percent of CaCO3 in the limestone is 90% according to its quality. The percent of CO2 in the CaCO3 is 44%.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.86 kg0.86 kg
General comment SO2. The data of SO2 emission mainly came from the online monitoring system of the plant.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.71 kg1.71 kg
General comment NOx. The data of NOx emission mainly came from the online monitoring system of the plant.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.05 kg0.05 kg
General comment Dust. The particle size is not specified. Here we treat it as PM>10. The data of dust emission mainly came from the online monitoring system of the plant.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Clinker