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Process Data set: Brick production ; sintered bricks ; sintering process (en) en zh

Key Data Set Information
Location ZG-SC-CN
Reference year 2020
Name
Brick production ; sintered bricks ; sintering process
Use advice for data set When utilizing the dataset for Life Cycle Assessment (LCA), adopt the functional unit of 1 ton of WDC to quantify inputs such as raw materials, auxiliary materials, energy, transportation, and emissions in accordance with this unit. Apply the cut-off rule as per Zhao et al., 2020, disregarding upstream materials of less than 1% weight of the final product, like fly ash, from the inventory. Integrate these data into the eFootprint platform for a comprehensive analysis of the environmental impact during the brick's life cycle.
Technical purpose of product or process The described industrial process is for the production of sintered bricks, utilizing Water-Based Drilling Cuttings (WDC) as a substitute for natural clay. The sintered bricks produced are suitable for construction purposes, offering an environmentally friendly alternative by recycling industrial waste and reducing the consumption of water and natural clay resources.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Using shale ore, coal, and water-based drilling chips as raw materials
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit 1t WDC were chosen as the functional unit
Technological representativeness
Technology description including background system WDC(water-based drilling cuttings) were used as a replacement for natural clay to prepare sintered bricks. The water content of the WDC can be reduced from 80% to 20% through press filter pretreatment, which can meet the requirements of external delivery for recycling. The remaining water in the WDC can be used directly to make bricks (240 mm × 115 mm × 53 mm) to reduce the consumption of water resources. The entire production process includes raw material preparation, mixing, pressing, drying and sintering (temperature of 800–1000 °C; time for 1-4 h)
Flow diagram(s) or picture(s)
  • TGMwbIn26oBfxFxZ09YcDrsEncx.png Image
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviations from LCI method approaches / explanations The eFootprint online analysis platform developed by IKE Environmental Technology Co. was used to perform quantitative analysis of the full life cycle process, as part of the LCA
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The foreground data of raw materials, energy input, and exhaust emissions were obtained from a case study enterprise in Zigong (Sichuan, China), Chuangqi Environmental Protection Building Materials Co., Ltd., which has undertaken the utilization project of WDC used as a raw material for sintered bricks, with an annual output of 30 million bricks.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure Besides, 1t WDC were chosen as the functional unit and all the input parameters of raw materials, auxiliary materials, energy consumption, transportation, and direct emissions were calculated in accordance with the functional unit.
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-13T15:17:20+08:00
Publication and ownership
UUID 0db0ceb2-f7b9-453e-90c7-c468fb8b05aa
Date of last revision 2024-04-20T14:51:30.544245+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=0db0ceb2-f7b9-453e-90c7-c468fb8b05aa&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow Materials production / Other materials 5123.0 kg5123.0 kg
Elementary flow Resources / Resources from water / Renewable material resources from water 4160.0 m34160.0 m3
Product flow Energy carriers and technologies / Electricity 752.94 MJ752.94 MJ

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Raw materials 4600.0 kg4600.0 kg
General comment Finished fired bricks
Elementary flow Emissions / Emissions to air / Emissions to lower stratosphere and upper troposphere 0.11117 kg0.11117 kg
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.1015 kg0.1015 kg
General comment The original text is NOX
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.00204 kg0.00204 kg
Elementary flow
Emissions / Emissions to air / Emissions to non-urban air or from high stacks 0.0686 kg0.0686 kg
General comment Monitoring analysis
Elementary flow Emissions / Emissions to air / Emissions to urban air close to ground 89.2 kg89.2 kg