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Process Data set: Polypropylene (PP) Production ; Coal to Polypropylene ; GLLMTP (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description 根据中国煤制烯烃产业现 状
Reference year 2005
Name
Polypropylene (PP) Production ; Coal to Polypropylene ; GLLMTP
Use advice for data set The Life Cycle Inventory (LCI) data for Coal to Polypropylene includes both foreground and background data. Users should refer to production data from coal-to-olefin enterprises to obtain foreground data, while background data involves consumption of raw materials, materials, energy, and pollutant emissions. The LCI of the coal extraction phase is derived from the Beijing University of Technology database, accounting for a national average loss rate of 15% during the washing and selection process; washing is necessary for raw coal but not for fuel coal. This study applies carbon allocation, where products with higher carbon content have greater allocation coefficients. The functional unit is defined as 1 tonne of coal-based polypropylene product. The study adopts a 'cradle-to-gate' scope, including nine stages (coal mining and washing, coal transportation, auxiliary materials supply, electricity supply, coal gasification, low-temperature methanol washing, methanol production, polyolefin production, and utilities) and excludes infrastructure construction, product packaging, transportation, use, and disposal processes.
Technical purpose of product or process The Coal to Polypropylene (PP) GLLMTP process is designed for industrial production of polypropylene. This process involves a combination of wet and dry feed gasification technologies, such as GE and multi-nozzle coal water slurry gasification for wet feed, and Shell, GSP, and HT-L for dry feed gasification. Methanol synthesis is performed using high-pressure, medium-pressure, or low-pressure methods, ultimately yielding polypropylene through MTO (Methanol-to-Olefins) or MTP (Methanol-to-Propylene) processes. The polypropylene produced is suitable for a wide range of applications, including plastics manufacturing for automotive parts, packaging materials, textiles, and consumer goods. By-products like gasoline and liquefied petroleum gas are also produced.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Plastics
General comment on data set There are many technical combinations of coal to polypropylene: according to the feeding method, it can be divided into two categories: wet feed gasification and dry feed gasification. The typical representatives of wet feed gasification are GE and multi nozzle coal water slurry gasification processes, while the typical representatives of dry feed gasification are She11, GSP, HT-L (aerospace powder coal pressurized gasification) processes, etc; The methanol synthesis process can be divided into high-pressure method, medium pressure method, and low-pressure method according to the different synthesis pressures; The methanol to polypropylene process can be divided into MTO process and MTP process based on the different main products. Different process combinations can bring different environmental impacts. The HDDMTO process mainly produces polyethylene and polypropylene, with by-products such as C4+and methyl tert butyl ether (MTBE)
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Time representativeness
Time representativeness description 煤电化循环经济产业园煤制180万t/a甲醇及转化烯烃项目:可行性研究报告[R].2005
Technological representativeness
Flow diagram(s) or picture(s)
  • UzobbOaEJou5EhxVyvjcFmN0nv1.png Image
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles 聚丙烯产品生命周期清单数据包括前景数据与背景数据。产品生产活动水平数据即为前景数据,通过查阅煤制烯烃企业生产数据。背景数 据为输入原料、材料或 能源的消耗以及污染物 排放数据 。本研究中的煤炭开采阶段生命周 期清单数据从北京工业大学数据库中提取,洗选 质量损失以全国平均值计算,质量损失为15%,原料煤需要经过洗选过程,燃料煤不需要经过洗选过程。
Deviation from data selection and combination principles / explanations None
Data treatment and extrapolations principles 本研究分配方式采用碳分 配,产品含碳量越高,分 配系数越大。
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-01T17:08:01+08:00
Publication and ownership
UUID 31d0631d-8746-4a6e-ae8c-114b47eb8b47
Date of last revision 2024-04-20T14:47:22.199196+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=31d0631d-8746-4a6e-ae8c-114b47eb8b47&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 3800.0 MJ3800.0 MJ
General comment Raw coal(0.79kgce/kg)
Product flow
Materials production / Inorganic chemicals 0.808 kg0.808 kg
General comment Caustic soda
Product flow Materials production / Other mineralic materials 21.8 kg21.8 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 21400.0 m321400.0 m3
Product flow
Materials production / Inorganic chemicals 1.61 kg1.61 kg
General comment Liquid chlorine
Elementary flow
Emissions / Emissions to air / Emissions to non-urban air or from high stacks 1.46 kg1.46 kg
General comment hydrochloric acid
Product flow
Energy carriers and technologies / Hard coal based fuels 3500.0 kg3500.0 kg
General comment Thermal coal(0.73kgce/kg)
Product flow Use and consumption / Other use and consumption 0.707 kg0.707 kg

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow Materials production / Plastics 1000.0 kg1000.0 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 14.1 kg14.1 kg
Product flow Energy carriers and technologies / Crude oil based fuels 274.0 kg274.0 kg
Product flow Energy carriers and technologies / Natural gas based fuels 131.0 MJ131.0 MJ
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 10334.0 kg10334.0 kg
General comment 原文未区分bio和fossil,根据专家判断此处为fossil
Elementary flow
Emissions / Emissions to air / Emissions to non-urban air or from high stacks 0.09484 kg0.09484 kg
General comment 原文未区分bio和fossil,根据专家判断此处为fossil
Elementary flow Emissions / Emissions to air / Emissions to lower stratosphere and upper troposphere 0.10221 kg0.10221 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 9.63666 kg9.63666 kg
Elementary flow Emissions / Emissions to air / Emissions to urban air close to ground 18.87834 kg18.87834 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 2.46444 kg2.46444 kg
Product flow
Emissions / Non-metallic or -semimetallic ions 0.23988 kg0.23988 kg
General comment VOC