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Process Data set: Ethylene Production ; Ethylene ; Natural Gas Ethane to Ethylene Route ; Natural Gas Ethane (en) en zh

Key Data Set Information
Location LZ-GS-CN
Geographical representativeness description Yuheng Industrial Zone, Yulin City, Shaanxi Province
Reference year 2021
Name
Ethylene Production ; Ethylene ; Natural Gas Ethane to Ethylene Route ; Natural Gas Ethane
Use advice for data set When using this data set for Life Cycle Assessment, attention should be paid to the specifics of the high temperature steam cracking technology and the subsequent separation processes described. This includes the HQF-IV type cracking furnace and the pre-deethanizer hydrogenation technology utilized for the separation of ethylene. Users should consider this process a 'black box' and recognize that the production of larger hydrocarbons through superposition and condensation reactions is part of the described method. It is imperative to apply quality allocation when assessing outputs, defining 1 ton of industrial-grade ethylene as the functional unit. Adjustments may be needed based on the actual application of the ethylene produced and local technological variations.
Technical purpose of product or process Ethylene is a widely used chemical building block in the petrochemical industry, essential for the production of polymers and chemicals. Hence, this data set represents the production of 800,000 tons/year of industrial-grade ethylene through the natural gas ethane to ethylene route, utilizing CNPC's high temperature steam cracking technology. This process is commonly applied in large-scale synthesis for manufacturing products such as plastics, antifreeze, solvents, and detergents.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Energy carriers and technologies / Natural gas based fuels
General comment on data set 800,000 tons/year ethylene, CNPC ethylene project, natural gas-based ethane to ethylene, CNPC's independent ethane to ethylene high temperature steam cracking technology
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit Define 1t of industrial grade ethylene product as a functional unit
Time representativeness
Time representativeness description Not mentioned, replaced by the publication time of the document
Technological representativeness
Technology description including background system The model of ethylene production from natural gas based on ethane adopts the high-temperature steam cracking technology of my country National Petroleum Corporation from ethane to ethylene. The cracking process is a process in which ethane is decomposed under the condition of isolation from air and high temperature to generate alkenes or alkanes. During this process, there are superposition and condensation reactions at the same time, so that some hydrocarbons become larger molecules. The ethylene plant is divided into a cracking furnace unit (including raw material preheating, cracking in the furnace), a quenching unit (quick cooling stage, decoking system, process water stripping, dilution steam), compression and alkali cleaning unit (compression stage, alkali cleaning stage, pre- deethanization, acetylene hydrogenation), cold separation unit (cryogenic system, demethanization unit, methanation reaction), ethylene rectification and heat pump unit (heat pump unit, propylene refrigeration unit), spent alkali oxidation unit (waste alkali dehydrocarbonation , waste caustic oxidation, spent caustic neutralization) and torches, public works systems, etc.
Flow diagram(s) or picture(s)
  • Ljijbwlh0oCb1qxfjcLcX00Dn43.png Image
LCI method and allocation
Type of data set Unit process, black box
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
Deviations from LCI method approaches / explanations This study chooses quality assignment
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The data list comes from PetroChina Lanzhou Petrochemical Ethane to Ethylene Project
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-18T16:32:27+08:00
Publication and ownership
UUID 35691b8b-fe02-452f-8576-d47565ca5e4c
Date of last revision 2024-04-20T14:46:27.189490+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=35691b8b-fe02-452f-8576-d47565ca5e4c&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Organic chemicals 1120.0 kg1120.0 kg
General comment Ethane
Product flow
Materials production / Organic chemicals 110.0 kg110.0 kg
General comment Methane
Product flow
Materials production / Raw materials 0.09 kg0.09 kg
General comment Methanol
Product flow
Materials production / Organic chemicals 0.17 kg0.17 kg
General comment dimethyl disulfide
Product flow
Materials production / Inorganic chemicals 3.77 kg3.77 kg
General comment NaOH
Product flow
Wastes / Production residues 0.44 kg0.44 kg
General comment Concentrated sulfuric acid
Product flow
Materials production / Inorganic chemicals 0.27 kg0.27 kg
General comment CO
Product flow
Wastes / Production residues 20.0 kg20.0 kg
General comment Cooling water
Product flow
Materials production / Water 3480.0 kg3480.0 kg
General comment Demineralized water
Product flow
Energy carriers and technologies / Heat and steam 260.0 MJ260.0 MJ
General comment steam
Product flow
Materials production / Inorganic chemicals 35.57 kg35.57 kg
General comment instrument air
Elementary flow
Resources / Resources from air / Renewable material resources from air 4.36 kg4.36 kg
General comment factory air
Product flow
Materials production / Inorganic chemicals 90.0 kg90.0 kg
General comment hydrogen
Product flow
Materials production / Inorganic chemicals 5.33 kg5.33 kg
General comment Nitrogen
Product flow
Energy carriers and technologies / Electricity 198.50400000000002 MJ198.50400000000002 MJ
General comment electricity
Product flow
Materials production / Other materials 20.0 kg20.0 kg
General comment Compressor washing oil
Product flow
Materials production / Inorganic chemicals 2.67 kg2.67 kg
General comment Phosphate

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Organic chemicals 1000.0 kg1000.0 kg
General comment Ethylene
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.06 kg0.06 kg
General comment BOD5
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.23 kg0.23 kg
General comment CODcr
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.00108 kg0.00108 kg
General comment Petro
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 7.38 kg7.38 kg
General comment TDS
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.02 kg0.02 kg
General comment phenol
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 0.00113 kg0.00113 kg
General comment sulfide
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 108.24 m3108.24 m3
General comment Diluted sewage
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.46 kg0.46 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.1 kg0.1 kg
General comment particulates
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.27 kg0.27 kg
General comment CO
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.02 kg0.02 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.1 kg0.1 kg
General comment VOCs
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.02 kg0.02 kg
General comment CO2
Product flow
Emissions / Cyclic organics 0.29 kg0.29 kg
General comment tar residue
Product flow
Emissions / Metal and semimetal elements and ions 3.85E-5 kg3.85E-5 kg
General comment Spent Al2O3 catalyst