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Process Data set: cement production;cement, portland fly-ash cement, 52.5MPa;dry rotary kiln;Sewage sludge (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Beijing and Chongqing
Name
cement production;cement, portland fly-ash cement, 52.5MPa;dry rotary kiln;Sewage sludge
Use advice for data set Users of this Life Cycle Assessment data set should pay attention to the specific methodological aspects related to the inclusion of cement kiln dust recycling when calculating environmental impacts. The data is representative of typical production processes at the Beijing cement production base and should be considered in the context of Chinese infrastructure. Special attention should be given to the recovery and utilisation of energy from the dry rotary kiln process, as well as the direct emissions and heavy metal gas emissions data specific to the Beijing site. Users should note that this data is based on the annual average monitoring data and may need to be adjusted for site-specific conditions or changes in technology over time.
Technical purpose of product or process The Portland fly-ash cement with a strength of 52.5 MPa produced in this industrial process is intended for use in construction applications requiring high strength cement. The dry rotary kiln technology with 100% cement kiln dust recycling is typically employed for the efficient production of cement, reducing waste and improving sustainability.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Dry rotary kiln scenarios with 100% cement kiln dust recycling technology were considered.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Flow diagram(s) or picture(s)
  • TJAlbeseBo4lbOxmRf4cUj4pnhb.png Image
Mathematical model
Model description Choose to manage 1 ton of Portland fly ash cement (P·F 52.5).A dry rotary kiln scenario using 100% cement kiln dust recovery technology was considered. The infrastructure processes for each scenario, road transport of raw materials to the cement production site, direct emissions, wastewater treatment, raw material and energy production and the recovery of electricity from the dry rotary kiln scenario are included.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles Based on Chinese data, annual average monitoring data of the cement production process (including energy, water and raw material consumption, direct emissions) of the Beijing cement production base in China are used (http://www.jiancai.hk/news/show/265/) .The heavy metal gas emission data of ordinary cement at Beijing cement production site comes from the report (2007).
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Sampling procedure The actual annual output of the Beijing cement production base is approximately 2 million tons.
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-19T20:01:24+08:00
Publication and ownership
UUID 43c6f540-9516-4836-a0da-e9a9b55b78b1
Date of last revision 2024-04-20T14:42:01.685095+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=43c6f540-9516-4836-a0da-e9a9b55b78b1&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1160.0 kg1160.0 kg
General comment Limestone
Product flow
Energy carriers and technologies / Hard coal based fuels 94.69 kg94.69 kg
General comment Bituminous coal
Product flow
Materials production / Metals and semimetals 1.7 kg1.7 kg
General comment lron powder
Product flow
Materials production / Other mineralic materials 50.0 kg50.0 kg
General comment Gypsum
Waste flow
Wastes 170.0 kg170.0 kg
General comment Coal ash, namely fly ash.
Product flow
Materials production / Other mineralic materials 6.1 kg6.1 kg
General comment Sandstone
Product flow
Energy carriers and technologies / Electricity 372.204 MJ372.204 MJ
General comment Electricity
Elementary flow
Resources / Resources from water / Renewable material resources from water 180.0 m3180.0 m3
General comment Fresh water consumption
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 0.35 MJ0.35 MJ
General comment Oil
Waste flow
Materials production / Other mineralic materials 83.55 kg83.55 kg
General comment Dewatered sludge. The sewage sludge used in Beijing cement production site is coming from Jiuxianqiao sewage treatment plant in Beijing City. The calorific value of sewage sludge is 3800 kcal/kg-dry mass. The data for heavy metal emissions from sludge were used from the cement production process at the Runjiang cement production site in Chongqing, China.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.09 kg0.09 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.00528 kg0.00528 kg
General comment HCI
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 760.0 kg760.0 kg
General comment CO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.5E-4 kg2.5E-4 kg
General comment HF
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.15 kg0.15 kg
General comment CO
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.93 kg0.93 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.0E-5 kg1.0E-5 kg
General comment Zn
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 5.09E-8 kg5.09E-8 kg
General comment As
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.0E-5 kg1.0E-5 kg
General comment Ni
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 7.92E-7 kg7.92E-7 kg
General comment Cd
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.0E-4 kg2.0E-4 kg
General comment Pb
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.4E-4 kg2.4E-4 kg
General comment Hg
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 5.28E-6 kg5.28E-6 kg
General comment Cr
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.02E-6 kg3.02E-6 kg
General comment Cu
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.08E-10 kg3.08E-10 kg
General comment Dioxins (TEQ-g)
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 9.36E-6 kg9.36E-6 kg
General comment H2S
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.2E-5 kg1.2E-5 kg
General comment NH3
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.2E-6 kg1.2E-6 kg
General comment Methyl mercaptan
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.036 kg0.036 kg
General comment Particulates. The particle size is not specified. Here we treat it as PM>10.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Portland fly ash cement (P.F 52.5)