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Process Data set: cement production;cement, portland cement;new suspension preheater kiln (en) en zh

Key Data Set Information
Location CN
Name
cement production;cement, portland cement;new suspension preheater kiln
Use advice for data set When utilizing this LCA data set for the NSP kiln's cement production process, consider the efficient and continuous nature of the system, as well as its high output and low energy consumption. Special attention should be given to the advanced dust collection and noise reduction technologies implemented, which contribute to the reduction of resource consumption and emissions. Users must account for these factors when comparing this process with less efficient alternatives, such as the shaft kiln. The data set specifically pertains to the milling phase, and users should ensure that the system boundary is properly defined and maintained in their assessments.
Technical purpose of product or process The NSP kiln's cement production process is designed for the manufacturing of Portland cement, a commonly used binder in various types of construction. The high-efficiency milling phase where clinker, gypsum, and other materials are ground is specifically employed for the production of high-quality cement, suitable for construction projects that require reliable and durable cement.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set In the cement-milling phase for the new suspension preheater (NSP) kiln, clinker, gypsum, and other mixed materials are milled together into particles of a certain size, and the final product as cement is formed. In contrast with the shaft kiln, the clinker in the NSP kiln stems mainly from the “continuous baking and grinding” phase (100 tons/h), with only a very small part originating from the clinker storage of the previous production phase (2 tons/h). The total clinker thus amounts to 102 tons/h. The input in the NSP kiln contains no water.The NSP kiln is a production system of high efficiency, good production continuity, high output, and low overall energy consumption. In addition, with better dust collection and noise elimination equipment, the production system of the NSP kiln can greatly reduce the consumption of resources and pollutant emissions.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system Compared with the shaft kiln, the NSP kiln is a production system of high efficiency, good production continuity, high output, and low overall energy consumption. In addition, with better dust collection and noise elimination equipment, the production system of the NSP kiln can greatly reduce the consumption of resources and pollutant emissions.In the cement-milling phase for the NSP kiln, clinker, gypsum, and other mixed materials are milled together into particles of a certain size, and the final product as cement is formed. In contrast with the shaft kiln, the clinker in the NSP kiln stems mainly from the “continuous baking and grinding” phase (100 tons/h), with only a very small part originating from the clinker storage of the previous production phase (2 tons/h). The total clinker thus amounts to 102 tons/h. Another difference between the shaft kiln and the NSP kiln is that the input in the NSP kiln contains no water.
Flow diagram(s) or picture(s)
  • EFRmbrrC8oBcKPxF60qcMFsHnEh.png Image
Mathematical model
Model description The system boundary is the grinding stage where cement is produced.
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 462a7e1b-e04c-4ee3-9269-311870d9e34e
Date of last revision 2024-04-20T14:42:09.288461+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=462a7e1b-e04c-4ee3-9269-311870d9e34e&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 850.78 kg850.78 kg
General comment Cement clinker
Product flow
Materials production / Other mineralic materials 100.092 kg100.092 kg
General comment Mixed materials
Product flow
Materials production / Other mineralic materials 50.046 kg50.046 kg
General comment Gypsum

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.001 kg1.001 kg
General comment Dust. The particle size is not specified. Here we treat it as PM>10.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement