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Process Data set: cement production;cement, portland-composite cement;dry rotary kiln;mixed solid wastes (en) en zh

Key Data Set Information
Location CN
Name
cement production;cement, portland-composite cement;dry rotary kiln;mixed solid wastes
Use advice for data set When using this LCA dataset, note that it only accounts for the production phase of cement using dry rotary kiln technology and excludes the use and disposal phases. Ensure the inclusion of recycled materials such as fly ash in the analysis as it represents a key element of the ecological efficiency of this process. Data users should account for local recycling practices, and the potential environmental benefits of wastewater reuse. This dataset is representative of a major Chinese cement producer and should be contextualized when comparing with other regions or production technologies.
Technical purpose of product or process The described process produces portland-composite cement using dry rotary kiln technology. It applies specifically to cement production processes where mixed solid wastes are utilized. The cement generated is suited for construction activities, especially where a blend of clinker and supplementary cementitious materials like fly ash is acceptable. The fly ash utilization aligns with sustainable practices by reducing the need for virgin raw materials and minimizing waste.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Over 90% of China's cement clinker was produced by applying dry rotary kiln technology in 2013 (China Cement Association, 2014). Therefore, only cement produced by applying dry rotary kiln technology was analyzed.In this enterprise, the flying ash generated from cement production process is recycled as one alternative material for cement production. Wastewater is also recycled for watering local gardens after primary treatment.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system In this enterprise, the flying ash generated from cement production process is recycled as one alternative material for cement production. Wastewater is also recycled for watering local gardens after primary treatment.
Flow diagram(s) or picture(s)
  • VtuJbmtbioKBvcxpMPBcxki6nKh.png Image
Mathematical model
Model description System boundaries are set using a cradle-to-gate approach, i.e. excluding cement use and final disposal.Take 1 ton of cement product as the functional unit.
LCI method and allocation
Type of data set LCI result
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The data comes from one of the top 50 cement production companies in China that can represent the current level of cement production in China. Annual monitoring data (i.e. raw material and energy consumption, and air emissions) were obtained from the enterprise's annual operational data.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 5b9238bb-eae4-4f93-a7de-641b6cf0b647
Date of last revision 2024-04-20T14:41:44.716965+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=5b9238bb-eae4-4f93-a7de-641b6cf0b647&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 1050.0 kg1050.0 kg
General comment Limestone
Product flow
Energy carriers and technologies / Electricity 295.0 MJ295.0 MJ
General comment Electricity
Product flow
Energy carriers and technologies / Hard coal based fuels 91.81050312 kg91.81050312 kg
General comment Soft Coal. The original data is 2.50E+9J, which is converted to hard coal. The conversion formula is 1 MJ = 27.23 kg of hard coal.
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 50.5 kg50.5 kg
General comment Gypsum
Product flow
Materials production / Other mineralic materials 54.8 kg54.8 kg
General comment Sandstone
Waste flow
Wastes / Production residues 14.6 kg14.6 kg
General comment Pyrite cinder
Elementary flow
Resources / Resources from water / Renewable material resources from water 360.0 m3360.0 m3
General comment Water
Waste flow
Wastes 241.0 kg241.0 kg
General comment Fly ash
Product flow
Transport services / Other transport 85.05 t*km85.05 t*km
General comment Transport (truck)

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 620.0 kg620.0 kg
General comment CO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.023 kg0.023 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.19 kg0.19 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.065 kg0.065 kg
General comment Particulates. The particle size is not specified. Here we treat it as PM>10.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement