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Process Data set: Cobalt Sulfate Production ; Battery Grade Cobalt Sulfate ; Hydrometallurgy ; Nickel-Copper-Cobalt Ore in Xinjiang Province (en) en zh

Key Data Set Information
Location XJ-CN
Reference year 2020
Name
Cobalt Sulfate Production ; Battery Grade Cobalt Sulfate ; Hydrometallurgy ; Nickel-Copper-Cobalt Ore in Xinjiang Province
Use advice for data set When using this data for life cycle assessment, special attention should be given to the regional specificity of the data as the process is based on ore extraction from Xinjiang Province. Users must consider the technological applicability of the process such as the hydrometallurgical method used, and ensure that it aligns with other processes within the system boundary. Inclusion or exclusion of recycling activities should be noted as well, particularly if secondary materials (recycled cobalt) are considered within the scope of the assessment.
Technical purpose of product or process This dataset represents the production of battery-grade cobalt sulfate, which is commonly used in the manufacture of lithium-ion batteries for various applications such as electric vehicles, portable electronics, and energy storage systems. The cobalt sulfate is produced through a hydrometallurgical process from nickel-copper-cobalt ore located in Xinjiang Province.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Inorganic chemicals
General comment on data set This study used the actual operation data in the ore mining and beneficiation stages of an enterprise in Xinjiang, which is a major source of cobalt in China. Data of the cobalt concentration stage came from the experiment. Data on refining used the annual operating data from a cobalt refinery in Southeastern China in 2019. This company is one of China’s five largest cobalt refineries. The technology selected in this study is hydrometallurgical refining, which is consistent with all the five projects. This technology has been mentioned in many papers as an international mainstream cobalt refining technology. The Chinese process-based life cycle inventory database provides secondary data support to ensure consistency with China’s status quo . Production data for several chemicals are not available (e.g., Z-200, O-ethyl potassium carbonodithioate, carboxymethyl cellulose, butyl xanthate, butylamine aerofloat, P204, and P507).China’s state quo (e.g., waste disposal, transportation, and energy) was used to adjust the European data to reduce the regionalized effect from Europe.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system The system boundary is described as all activities within the cobalt sulfate production process. “Cradle-to-gate” LCA research includes all relevant life cycle stages from ore mining to beneficiation, primary extraction, and refining processes. The selected mine site is a nickel–copper–cobalt mine with 0.04% cobalt content in Xinjiang Province, China. After cobalt ore was concentrated through the beneficiation process, the concentrate can reach a cobalt content level of 0.3%. The standard for cobalt concentrate (i.e., 9.69% cobalt content) can be achieved after screening three times with the flotation method. Cobalt concentrate will be made into various forms of refined cobalt products through the refining process. Cobalt refining adopts hydrometallurgy technology, which mainly contains ball milling, leaching, iron removal, P204 extraction, P507 extraction, back extraction, and evaporative crystallization processes.
Flow diagram(s) or picture(s)
  • A3rUb1ANjovks2x3DH2cYH23nyh.png Image
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-04-19T18:44:54+08:00
Publication and ownership
UUID 70974d11-0708-478f-a8ba-cdc3f43c2a85
Date of last revision 2024-04-20T14:26:29.293370+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=70974d11-0708-478f-a8ba-cdc3f43c2a85&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow Land use / Land occupation 22.23 m2*a22.23 m2*a
Elementary flow Resources / Resources from ground / Non-renewable element resources from ground 210.0 kg210.0 kg
Product flow Transport services / Other transport 1530.6 t*km1530.6 t*km
Elementary flow Resources / Resources from ground / Non-renewable material resources from ground 860.0 kg860.0 kg
Product flow Materials production / Other mineralic materials 50.0 kg50.0 kg
Product flow Materials production / Inorganic chemicals 400.0 kg400.0 kg
Product flow Energy carriers and technologies / Crude oil based fuels 5.13 kg5.13 kg
Product flow Energy carriers and technologies / Electricity 41488.200000000004 MJ41488.200000000004 MJ
Product flow Materials production / Other mineralic materials 71.11 kg71.11 kg
Elementary flow Resources / Resources from water / Renewable material resources from water 104140.0 m3104140.0 m3
Product flow Energy carriers and technologies / Crude oil based fuels 41.73 kg41.73 kg
Product flow Materials production / Metals and semimetals 840.0 kg840.0 kg
Product flow Energy carriers and technologies / Hard coal based fuels 2650.0 kg2650.0 kg
Elementary flow Land use / Land transformation 1.32 m21.32 m2
Product flow Materials production / Organic chemicals 2.57 kg2.57 kg
Product flow Materials production / Organic chemicals 2.57 kg2.57 kg
Product flow Materials production / Inorganic chemicals 7.35 kg7.35 kg
Product flow Materials production / Organic chemicals 8.75 kg8.75 kg
Product flow Materials production / Inorganic chemicals 380.0 kg380.0 kg
Product flow Materials production / Inorganic chemicals 1190.0 kg1190.0 kg
Product flow Materials production / Inorganic chemicals 7.6 kg7.6 kg
Product flow Materials production / Inorganic chemicals 240.0 kg240.0 kg
Product flow Materials production / Food and renewable raw materials 510.0 kg510.0 kg
Product flow Materials production / Organic chemicals 10.3 kg10.3 kg
Product flow Materials production / Organic chemicals 150.0 kg150.0 kg
Product flow Materials production / Raw materials 110.91 kg110.91 kg
Product flow Materials production / Inorganic chemicals 12.45 kg12.45 kg
Product flow Materials production / Organic chemicals 18.98 kg18.98 kg
Product flow Materials production / Inorganic chemicals 1.01 kg1.01 kg
Product flow Materials production / Organic chemicals 0.6 kg0.6 kg
Product flow Materials production / Organic chemicals 1.2 kg1.2 kg

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow End-of-life treatment / Waste water treatment 14940.0 kg14940.0 kg
Waste flow Wastes / Post consumer waste 4.39 kg4.39 kg
Product flow End-of-life treatment / Energy recycling 1.06 kg1.06 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.04201 kg0.04201 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.0733 kg0.0733 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.00413 kg0.00413 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.00133 kg0.00133 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.00958 kg0.00958 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 2.9E-4 kg2.9E-4 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 3.8E-4 kg3.8E-4 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 7.000000000000001E-5 kg7.000000000000001E-5 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.00452 kg0.00452 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 6.0E-5 kg6.0E-5 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 1.0E-5 kg1.0E-5 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 71.66 kg71.66 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.66 kg0.66 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 4.9E-4 kg4.9E-4 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.03939 kg0.03939 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.00167 kg0.00167 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 5.42E-6 kg5.42E-6 kg
Product flow Materials production / Inorganic chemicals 1000.0 kg1000.0 kg