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Process Data set: The production of a solid wood composite door ; Use the straw-density board and hydroelectric power generation (en) en zh

Key Data Set Information
Location JS-CN
Geographical representativeness description The research object of this study is a solid wood composite door used in residential interiors. Field research was conducted at a large-scale wooden door manufacturer in Jiangsu Province, China, to obtain production data.
Reference year 2023
Name
The production of a solid wood composite door ; Use the straw-density board and hydroelectric power generation
Use advice for data set This LCA dataset is relevant for environmental impact assessments of interior wooden doors. Users should note that the data only includes the production phase activities and omits labor costs, full factory construction costs, and secondary and tertiary packaging production and transportation costs. Additionally, applications should account for the specific disposal scenarios: recycling, landfill, or incineration, and integrate varying door service life for more accurate impact modeling.
Technical purpose of product or process The solid wood composite door, using straw-density fiberboard and hydropower, is intended for residential interior use. Chain of custody is maintained from sourcing the raw materials to the finished product, ensuring sustainable manufacturing practices in the Chinese market, where the product has a usage lifespan ranging from 5 to 20 years.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Wood
General comment on data set The large scale of the Chinese wooden door market has resulted in a slew of environmental issues that must be addressed. This paper evaluated a solid wood composite door using life cycle assessment (LCA).
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Time representativeness
Data set valid until 2043
Time representativeness description The service life of wooden doors can range from about 5 to 20 years, depending on the manufacturer and the current situation.
Technological representativeness
Technology description including background system The entire life cycle of a wooden door has been divided into three stages that have been separately analyzed, namely the production stage, the use stage, and the disposal stage. The production stage of this study consists of four sub-stages: the raw material stage, the transportation stage, the woodworking shop stage, and the painting shop stage. The wood wax oil required to maintain the doors, the electricity required for drying, and the first level of transportation costs are the main inputs in the use stage of wooden doors. Three scenarios were considered in this study to determine the best disposal methods: recycling, 100% landfill, and 100% incineration. To find a more environmentally friendly production mode, the common density board was replaced with the straw-density board, and the power supply method of thermal power generation was replaced with hydroelectric power generation.
Flow diagram(s) or picture(s)
  • IkbWb52wIooMC1x1OZRcSpM1nWg.png Image
LCI method and allocation
Type of data set Unit process, single operation
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles Foreground data are primarily obtained through field research in a large-scale wooden door factory, with the remainder obtained through EIA reports, industry yearbooks, and scientific literature.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-25T14:28:41+08:00
Publication and ownership
UUID 71f64d5d-7981-44bc-b9b3-f32de977b619
Date of last revision 2024-04-20T15:13:09.503512+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=71f64d5d-7981-44bc-b9b3-f32de977b619&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Wood 0.047456 kg0.047456 kg
General comment This is the input flow called common density boards in the paper.
Product flow
Materials production / Wood 12.51 kg12.51 kg
General comment This is the input flow called lumber core plywood in the paper.
Product flow
Materials production / Wood 0.02832 m30.02832 m3
General comment This is the input flow called Common plywood in the paper.
Product flow
Materials production / Organic chemicals 1.2638 kg1.2638 kg
General comment This is the input flow called Polyvinyl acetate (PVAc) in the paper.
Product flow
Materials production / Other materials 0.82 kg0.82 kg
General comment This is the input flow called Waterborne primer in the paper.
Product flow
Materials production / Other materials 1.7 kg1.7 kg
General comment This is the input flow called Waterborne top-coat in the paper.
Product flow
Materials production / Wood 1.2 kg1.2 kg
General comment This is the input flow called Wood veneer in the paper.
Elementary flow
Resources / Resources from biosphere / Renewable energy resources from biosphere 0.0103675 MJ0.0103675 MJ
General comment The "wood 14.7 MJ/kg" is selected here, which substitutes for the solid wood strips in the paper.
Product flow
Systems / Packaging 5.74 kg5.74 kg
General comment The "corrugated board boxes" are selected here, which substitute for the Corrugated paper packaging in the paper.
Product flow Transport services / Other transport 10.3245 t*km10.3245 t*km
Product flow Energy carriers and technologies / Electricity 138.096 MJ138.096 MJ
Product flow Energy carriers and technologies / Electricity 0.52 MJ0.52 MJ
Product flow
Materials production / Water 1.0044000000000002 kg1.0044000000000002 kg
General comment The "water for industrial use" is selected here, which substitutes for "Tap water" in the paper.
Product flow
Materials production / Other materials 20.0 kg20.0 kg
General comment This is the output flow called wood wax oil in the paper.
Product flow Energy carriers and technologies / Electricity 0.108 MJ0.108 MJ
Product flow Transport services / Other transport 36.2248 t*km36.2248 t*km
Product flow Transport services / Other transport 1.34 t*km1.34 t*km
Waste flow
Wastes / Production residues 67.21 kg67.21 kg
General comment The landfill of wood products (OSB, particle board) is selected here, which substitutes for the landfill of wooden door in the paper.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Wood 1.0 Item(s)1.0 Item(s)
General comment The functional unit is a solid wood composite door in the paper.