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过程 数据集: Aluminum electrolytic capacitor production ; Aluminum electrolytic capacitor (25V 1000uf) (en) en zh

关键数据集信息
位置 NT-JS-CN
参考年 2020
名字
Aluminum electrolytic capacitor production ; Aluminum electrolytic capacitor (25V 1000uf)
数据集使用建议 Users of the LCA data set for aluminum electrolytic capacitor production should exercise caution when interpreting the environmental impacts due to the omission of specialized treating processes of production waste in the life cycle inventory (LCI). The underestimation of environmental impacts of certain chemicals attributed to estimated LCI data and unaccounted side reactions should be acknowledged. When using this LCA data, assessors should consider these limitations and possibly adjust the evaluation accordingly, especially if these conditions differ from those prevalent in the setting being assessed. Furthermore, due to simplified assumptions in the composition of the electrolyte, the data users should take note that the environmental effects could be underestimated and that they should seek more detailed data where available for higher accuracy.
产品或过程的技术目的 Aluminum electrolytic capacitors, specifically rated at 25V 1000uf, as described in the data set, are commonly integrated into electronic devices that require stable and long-lasting energy storage solutions. Their applications include power supply smoothing, filtering, or energy storage in consumer electronics, such as audio equipment, computers, and telecommunications devices, as well as in industrial and automotive electronics where higher voltage and larger capacitance are often necessary.
分类
类名 : 层次结构级别
  • ILCD: Unit processes / Materials production / Metals and semimetals
关于数据集的一般性意见 Aluminum electrolytic capacitors, specifically rated at 25V 1000uf, as described in the data set, are commonly integrated into electronic devices that require stable and long-lasting energy storage solutions. Their applications include power supply smoothing, filtering, or energy storage in consumer electronics, such as audio equipment, computers, and telecommunications devices, as well as in industrial and automotive electronics where higher voltage and larger capacitance are often necessary.
版权
数据集的所有者
参考定量
参考流
时间代表性
时间代表性描述 Data from research conducted in 2020
技术代表性
流程图或图片
  • JHAmbyQwQoxdAXxEj9GctjhMnnb.png Image
生命周期清单方法和分配
数据集的类型 Unit process, black box
偏离生命周期清单方法原理/解释 None
与建模常数/解释的偏差 None
数据来源、处理和代表性
偏离数据截止和完整性原则/解释 None
数据选择和组合原则 The foreground data are from an AECs’ manufacturer and its supplier. The data about the product family and manufacturing processes of capacitor fabrication are from the AECs’ manufacturer in Nantong, Jiangsu, China. The reference year of capacitor fabrication is 2021. Furthermore, through the investigation of the manufacturer’s upstream supplier, the original data of manufacturing processes of blank foil fabrication (anode and cathode), formed foil fabrication, and cathode etched foil fabrication are obtained. The reference year of blank foil fabrication, formed foil fabrication, and cathode etched foil fabrication is 2020. The background data of the substance flows (i.e., aluminum ingots, separator paper, electricity, water) from the primary industries are acquired from the Gabi software (version 10.0.0.71). The LCI data about specialized treating processes of production waste, including capacitors (waste), aluminum scraps, paper scraps, and sludge, are ignored. In the electrolyte, the complete composition of the electrolyte is 69% main solvent (1,4-butyrolactone), 26% auxiliary solvent (ammonium tetramethyl succinate), and 5% solute (water). The electrolyte here is assumed to consist of 95% of the main solvent and 5% solutes to simplify the analysis of environmental impacts due to the missing LCI data. The inaccessible LCI data about 1,4-butyrolactone, ammonium citrate, ammonium pentaborate, NH4H2PO4, and HBO3 are estimated according to chemical equations of the existing substance flows (reactants) in Gabi software. This will underestimate the environmental impact of these substances in actual industrial production to a certain extent. Besides, many chemical reactions need to satisfy various reaction conditions such as pressure, temperature, and catalyst, which will lead to the extra input of energy and raw materials and increase the risk of environmental pollution. If there are side reactions for the desired chemical reaction, it will not only affect the yield of the targeted product of the reaction but also need a suitable subsequent treatment process to separate and purify the product. Due to the limited consumption of these five materials, their influence on the final assessment result is not significant.
偏离数据选择和组合原则/解释 None
偏离数据处理和外推原则/解释 None
用于此数据集的数据源
完整性
产品模型的完整性 No statement
验证
参考类型
Dependent internal review
审核人姓名和机构
数据生成
数据集生成/建模
数据输入方式
时间戳(上次保存) 2024-01-10T09:14:45+08:00
出版和所有权
UUID 81b4d178-1f79-4ea7-aef1-36b42d90d41c
最后修订日期 2024-04-20T15:31:36.516331+08:00
数据集版本 00.01.005
永久数据集 URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=81b4d178-1f79-4ea7-aef1-36b42d90d41c&version=01.00.000&stock=TianGong
数据集的所有者
版权
许可证类型 Free of charge for all users and uses

输入

流类型 分类 位置 平均量 计算量 最小量 最大量
Product flow Energy carriers and technologies / Electricity 3526.38 MJ3526.38 MJ
71.9 71.9
一般性评论 Al ingots (anode) ; Al smelting preparation (anode)
41.04 41.04
一般性评论 Al ingots (cathode)
10.33 10.33
一般性评论 Lead from assembly (including sleeving)
Product flow
Systems / Electrics and electronics 242.86 m3242.86 m3
一般性评论 case from assembly (including sleeving)
Product flow
Systems / Textiles, furnitures and other interiors 14.45 kg14.45 kg
一般性评论 sleeve from assembly (including sleeving)
Product flow
Materials production / Inorganic chemicals 64.14 kg64.14 kg
一般性评论 Sealing cover from assembly (including sleeving)
Product flow
Materials production / Metals and semimetals 10.33 kg10.33 kg
一般性评论 tab from winding ; 绕组接线片
Product flow
Materials production / Plastics 1.87 kg1.87 kg
一般性评论 tape from winding
Product flow
Materials production / Paper and cardboards 28.56 kg28.56 kg
一般性评论 Separator paper coil
Product flow
Materials production / Water 18533.94 kg18533.94 kg
一般性评论 deionized water
Product flow
Materials production / Other mineralic materials 10363.5 kg10363.5 kg
一般性评论 tape water
Product flow
Materials production / Inorganic chemicals 85.81 kg85.81 kg
一般性评论 Electrolyte (soak); The complete composition of electrolyte is 69% main solvent (1,4-butyrolactone), 26% auxiliary solvent (ammonium tetramethylsuccinate), and 5% solute (water). The electrolyte here is assumed to consist of 95% the main solvent and 5% solutes to simplify the analysis of environmental impacts.
Product flow Materials production / Inorganic chemicals 19.37 m319.37 m3
Product flow
Emissions / Inorganic covalent compounds 3.52 kg3.52 kg
一般性评论 perboric acid; HBO3; 过硼酸
Product flow
Materials production / Inorganic chemicals 27.54 kg27.54 kg
一般性评论 HCl (31%)
0.14 0.14
一般性评论 N2 gas (final annealing)
Product flow
Materials production / Inorganic chemicals 30.99 kg30.99 kg
一般性评论 NaOH (30%)
Product flow
Materials production / Inorganic chemicals 0.31 kg0.31 kg
一般性评论 Ammonium nitrate; 硝酸氢铵; NH4NO3
Product flow
Materials production / Inorganic chemicals 8.26 kg8.26 kg
一般性评论 HNO3 (98%)
Product flow
Materials production / Organic chemicals 2.73 kg2.73 kg
一般性评论 rolling oil (cold rolling)
Product flow
Materials production / Inorganic chemicals 6.78 m36.78 m3
一般性评论 Ammonium citrate (formation process); 柠檬酸铵
Product flow
Emissions / Inorganic covalent compounds 1.86 kg1.86 kg
一般性评论 Ammonium pentaborate (formation process); 五硼酸铵
0.02 0.02
一般性评论 Ar gas (Al smelting preparation)

输出

流类型 分类 位置 平均量 计算量 最小量 最大量
Product flow
Emissions / Inorganic covalent compounds 2.5 kg2.5 kg
一般性评论 Aluminium phosphate (AlPO4) (production of anode formed foil); The environmental impacts from the production stage are all allocated to the capacitors. The by-product AlPO4 in production of anode formed foil is taken as an economical treatment method to address the production waste because of the limited amount and the simplified analysis.
Product flow
Materials production / Metals and semimetals 7.09 m37.09 m3
一般性评论 Al scraps; The environmental impacts on the specialized recycling processing of the flows are ignored.
0.4 0.4
一般性评论 Scraps of separator paper; The environmental impacts on the specialized recycling processing of the flows are ignored.
2.348 2.348
一般性评论 sludge (Sewage treatment); The environmental impacts on the specialized landfill of the sludge are ignored.
15855.06 15855.06
一般性评论 wastewater
Product flow
Emissions / Other substance type 0.006 kg0.006 kg
一般性评论 total phosphorous (TP) (production of anode formed foil); 总磷 (污染物);
0.028 0.028
一般性评论 total nitrogen (TN); 总氮 (污染物)
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.23 kg0.23 kg
Elementary flow Emissions / Emissions to water / Emissions to water, unspecified 0.687 kg0.687 kg
0.088 0.088
一般性评论 Biochemical Oxygen Demand (BOD) (Production of Al blank foil); 生化需氧量 (水体污染物)
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.07 kg0.07 kg
一般性评论 Ammonia nitrogen (NH3-N)
Product flow
Emissions / Other substance type 0.042 kg0.042 kg
一般性评论 dust (Al smelting preparation)
0.135 0.135
0.015 0.015
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.015 kg0.015 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.015 kg0.015 kg
Product flow
Materials production / Metals and semimetals 10000.0 kg10000.0 kg
一般性评论 aluminum electrolytic capacitors (qualified) (10000 pcs)
6281.67 6281.67
一般性评论 aluminum electrolytic capacitors (waste) ; The environmental impacts on the specialized recycling processing of the flows are ignored.