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Process Data set: Ethylene Production ; Ethylene ; Naphtha Route ; Naphtha (en) en zh

Key Data Set Information
Location DL-LN-CN
Geographical representativeness description Dalian Changxing Island Petrochemical Park
Reference year 2021
Name
Ethylene Production ; Ethylene ; Naphtha Route ; Naphtha
Use advice for data set When utilizing the data set for the industrial process of ethylene production via the naphtha route, users are advised to pay attention to the upstream sourcing of raw materials, such as naphtha, mixed C4, and ethane, which are derived from a refining and chemical project with a global average as a background. Additionally, consider the availability and impact of high-pressure and low-pressure steam, fresh water from the water purification plant, and electricity from the Chinese national grid. The pollutant emissions are to be accounted for according to the petrochemical industry standards. The functional unit for this data set is defined as 1 ton of industrial grade ethylene product, and quality assignment is used in the study. It is crucial to ensure that all factors are properly assessed when applying the data for life cycle analysis to accurately reflect the environmental impact of the process.
Technical purpose of product or process The high purity ethylene produced by Hengli Petrochemical's steam cracking technology is intended for use in a variety of industrial applications such as the production of polymers (e.g., polyethylene, PVC), antifreeze, and solvents. Given its production capacity of 1.5 million tons/year and its critical role as a petrochemical feedstock, this ethylene is suited for large-scale industrial processes within the chemical industry.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Organic chemicals
General comment on data set Hengli Petrochemical Chemical Ethylene Project, 1.5 million tons/year ethylene, steam cracking technology
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit Define 1t of industrial grade ethylene product as a functional unit
Time representativeness
Time representativeness description Not mentioned, replaced by the publication time of the document
Technological representativeness
Technology description including background system A typical steam cracking process is adopted in the model of naphtha route to ethylene. The upstream power source of the ethylene project is the power station of the refining project, which will meet the steam demand of the ethylene project by adjusting steam and power generation, and will not lead to an increase in pollution emissions. The scale of the ethylene plant is 1.5 million tons per year. Assuming that the annual operating time of the process plant is 8000 hours, the steam cracking process includes ethylene steam thermal cracking unit, dry gas recovery unit (abbreviated as ROG), spent alkali oxidation unit (referred to as WAO), pressure swing adsorption Hydrogen production (PSA for short) unit and ethylene cryogenic storage tank area.
Flow diagram(s) or picture(s)
  • LRDbb93kxoKBCvxSEq2cMRJ2nVh.png Image
Mathematical model
Model description The naphtha, mixed C4, ethane, etc. involved in the raw materials are all from upstream refining and chemical projects, and the naphtha background database "naphtha market-global". The high-pressure steam and low-pressure steam of the public works part rely on the power station of the refining and chemical project, and the "chemical steam-global average" is retrospectively traced in the model. Fresh water relies on the water purification plant of the refinery project, and the model links "fresh water-raw material flow". Electricity consumption is partly traceable to "Electricity, Medium Voltage, State Grid of China". The pollutant discharge part follows the accounting principle of pollutant discharge in the petrochemical industry.
LCI method and allocation
Type of data set Unit process, black box
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
Deviations from LCI method approaches / explanations This study chooses quality assignment
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles The data of naphtha route to ethylene comes from the research data of Hengli Petrochemical Company.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-18T16:30:11+08:00
Publication and ownership
UUID 85789c99-cce6-4818-9794-89b62bd9f4ef
Date of last revision 2024-04-20T14:46:24.823969+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=85789c99-cce6-4818-9794-89b62bd9f4ef&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Organic chemicals 630.0 kg630.0 kg
General comment naphtha
Product flow
Materials production / Organic chemicals 130.0 kg130.0 kg
General comment Hybrid C4
Product flow
Materials production / Organic chemicals 170.0 kg170.0 kg
General comment Ethane
Product flow
Materials production / Organic chemicals 150.0 kg150.0 kg
General comment Methane
Product flow
Materials production / Organic chemicals 40.0 kg40.0 kg
General comment propane
Product flow
Materials production / Organic chemicals 330.0 kg330.0 kg
General comment benzene
Product flow
Wastes / Production residues 290.0 kg290.0 kg
General comment process condensate
Elementary flow
Resources / Resources from water / Renewable material resources from water 2290.0 m32290.0 m3
General comment fresh water
Product flow
Materials production / Water 1850.0 kg1850.0 kg
General comment production water
Product flow
Energy carriers and technologies / Heat and steam 50.0 MJ50.0 MJ
General comment High pressure steam
Product flow
Materials production / Water 0.8 kg0.8 kg
General comment Demineralized water
Product flow
Energy carriers and technologies / Electricity 2.8080000000000003 MJ2.8080000000000003 MJ
General comment electricity

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Organic chemicals 1000.0 kg1000.0 kg
General comment Ethylene
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.48 kg0.48 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.06 kg0.06 kg
General comment particulates
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.28 kg0.28 kg
General comment CO
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.06 kg0.06 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.06 kg0.06 kg
General comment VOCs
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.39 kg1.39 kg
General comment CO2
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 118.48 kg118.48 kg
General comment Steam blowdown
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 7.56 m37.56 m3
General comment boiler wastewater
Product flow
Wastes / Production residues 23.13 kg23.13 kg
General comment tar residue
Product flow
Wastes / Waste water 46.27 kg46.27 kg
General comment Waste lye with water