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Process Data set: cement production;cement, ordinary portland cement, 42.5MPa;wet rotary kiln (en) en zh

Key Data Set Information
Location CN
Reference year 2005
Name
cement production;cement, ordinary portland cement, 42.5MPa;wet rotary kiln
Use advice for data set When utilizing this data set for Life Cycle Assessment (LCA), the user must ensure that the scope of their study matches the defined boundaries of the dataset, which include raw material pretreatment, raw material grinding, raw material calcination, clinker grinding, cement homogenization, and cement storage. It is important to note that the data represents a specific compressive strength (42.5MPa at 28 days) and the wet process technology. Data users should not extrapolate this information to other types of cement or different production methods without proper adjustment.
Technical purpose of product or process This data set describes the production process of ordinary Portland cement with a strength grade of 42.5MPa, using the wet rotary kiln method. The cement produced is suitable for construction applications requiring high early strength gain, such as large-scale infrastructure projects, commercial buildings, and residential constructions.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Wet rotary kiln production process.The raw material limestone is crushed by crusher, and the raw materials were crushed and washed into a slurry. The limestone, clay (slurry), iron powder, and appropriate amount of water are fed into the mill for grinding at the grinding head of raw material mill. The ground raw material slurry is pumped into the slurry storage by slurry pump, and then fed into the wet rotary kiln for calcination after evenly blending and meeting the requirements. The clinker from the kiln is cooled by the clinker cooling equipment and then sent to the clinker storage, then mixed with mixed materials and gypsum in a certain ratio, ground by the cement mill and then into the cement warehouse, packaged by the packaging machine and shipped out of the factory or in bulk.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Technology description including background system The raw material limestone is crushed by the crusher 4, and the raw material clay is crushed and washed into a slurry. At the grinding head of the raw material grinding mill 7, the limestone, clay (slurry), iron powder and appropriate amount of water are fed into the grinding mill for powder grinding. The raw material slurry made by grinding is sent to the material slurry warehouse 8 by the mud pump. After being evenly prepared and meeting the requirements, it is fed to the wet rotary kiln 9 for calcining. The kiln clinker is cooled by the clinker cooling equipment and then sent to the clinker storage warehouse. It is then mixed with mixed materials and gypsum in a certain proportion, ground by a cement mill, and then put into the cement warehouse. It is packaged by a packaging machine and shipped out of the factory or in bulk. Factory.
Flow diagram(s) or picture(s)
  • Y4ArbjyXVoTf0yxodhScyNe3nJd.png Image
Mathematical model
Model description The functional unit is the service performance of 1 kilogram of cement with a 28-day compressive strength of 42.5MPa, that is, IFu=42.5kgMPa.The research scope is defined as: raw material pretreatment, raw material grinding, raw material calcination, clinker grinding, cement homogenization, and cement storage.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 8d9a954f-814d-40db-b5b3-378959282801
Date of last revision 2024-04-20T14:40:29.034892+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=8d9a954f-814d-40db-b5b3-378959282801&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1246.3 kg1246.3 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 142.1 kg142.1 kg
General comment Clay
Product flow
Materials production / Other mineralic materials 44.4 kg44.4 kg
General comment Gupsum
Product flow
Energy carriers and technologies / Hard coal based fuels 194.487 kg194.487 kg
General comment The original data is 0.1807kg standard coal, here converted to hard coal, the conversion formula is 1kg hard coal = 0.929kg standard coal.
Product flow
Energy carriers and technologies / Electricity 400.32 MJ400.32 MJ
General comment Electricity

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.3 kg0.3 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.9033 kg0.9033 kg
General comment Sulfur dioxide. Considering the actual operating conditions of domestic cement plants and the development trend for the foreseeable future, the statistical average of measured data is adopted for this evaluation.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.262 kg2.262 kg
General comment Nitrogen oxides. Considering the actual operating conditions of domestic cement plants and the development trend for the foreseeable future, the statistical average of measured data is adopted for this evaluation.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1127.0 kg1127.0 kg
General comment Carbon dioxide. Considering the actual operating conditions of domestic cement plants and the development trend for the foreseeable future, the statistical average of measured data is adopted for this evaluation.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment P.O. IFu=42.5kg MPa