Close Go back Collapse all sections
Process Data set: NCM direct recycling(DR-B) (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Laboratory process
Reference year 2021
Name
NCM direct recycling(DR-B)
Use advice for data set The data presented must be normalized to the functional unit of 1 kWh LIBs nominal capacity to ensure comparability across different batteries. Users should carefully consider the methodologies involved in the recycling process, especially the chemical delithiation using potassium persulfate and the subsequent treatments with DMC, NMP, and LiOH, which could have significant methodological implications. Appropriate safety and handling procedures for the chemicals used must be followed, and the operational parameters of the recycling process (such as temperature, pressure, and treatment duration) meticulously recorded to replicate the results.
Technical purpose of product or process The DR-B process detailed serves for direct recycling of spent Lithium-Ion Batteries (LIBs), specifically for the recovery of battery-grade cathode active materials. It is applicable to laboratory-scale research aiming to optimize recovery methods for valuable materials from used LIBs. This process helps in reducing waste and recovering critical materials like Nickel, Cobalt, and Manganese (NCM) while conserving the functional integrity of cathode materials.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / End-of-life treatment / Material recycling
General comment on data set The battery is discharged before disassembly, and the electrolyte volatilized in the comminution process is centrally treated. Then, small particle-size mixtures such as electrode pieces are washed with DMC to remove residual electrolytes.After drying, the active material is separated from the current collector by immersion in n-methyl-2-pyrrolidone (NMP) with ultrasonic-assisted treatment. The obtained mixed suspension is precipitated and dried after centrifugation. According to the particle size difference, the electrode materials are separated from the current collector and diaphragm. The cathode and anode materials are further divided by foam flotation. The filtered cathode material is mixed with LiOH solution and subjected to relithiation at low temperature and low pressure. Afterward, the relithiated cathode material powder was mixed with excess Li2CO3 and thermally annealed in a nitrogen atmosphere to obtain a repaired battery level cathode active material.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit In this paper, the functional unit is defined as the nominal capacity of 1 kWh LIBs, which converts all the data collected into functional units for the calculation to ensure the quantitative evaluation and cross comparability of energy consumption and environmental impact of different batteries in various stages.
Technological representativeness
Technology description including background system Here we chose chemically delithiated NCM111 as a model material for our study. To obtain D-NCM111, pristine NCM111 purchased from Toda America Inc. T-NCM111 was reacted with an aqueous solution of potassium persulfate. The material was then washed with water followed by acetonitrile before drying under vacuum at ambient temperature.
Flow diagram(s) or picture(s)
  • YAQJb33waof9lGxcm6UcxWRtnTh.png Image
LCI method and allocation
Type of data set Unit process, single operation
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles Some data from Xu, P. et al. Design and Optimization of the Direct Recycling of Spent Li-Ion Battery Cathode Materials. ACS Sustainable Chem. Eng. 9, 4543–4553 (2021).
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-18T17:44:44+08:00
Publication and ownership
UUID 8df867ba-34f4-499e-ac6a-e58a018338e0
Date of last revision 2024-04-20T14:28:36.907014+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=8df867ba-34f4-499e-ac6a-e58a018338e0&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow End-of-life treatment / Material recycling 6.67 kg6.67 kg
Product flow Materials production / Inorganic chemicals 0.049 kg0.049 kg
Product flow Materials production / Inorganic chemicals 0.293 kg0.293 kg
Product flow Materials production / Inorganic chemicals 0.025 kg0.025 kg
Product flow Energy carriers and technologies / Electricity 9.612 MJ9.612 MJ
Product flow Energy carriers and technologies / Heat and steam 13.3 MJ13.3 MJ
Product flow Systems / Other machines 7.0 Item(s)7.0 Item(s)
Product flow Other Services / Engineering and consulting 0.7 Item(s)0.7 Item(s)
Product flow Transport services / Rail 8.66 t*km8.66 t*km
Product flow Transport services / Road 0.866 t*km0.866 t*km

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 0.0058 kg0.0058 kg
Elementary flow Emissions / Emissions to air / Emissions to air, unspecified 8.95E-4 kg8.95E-4 kg
Product flow Wastes / Production residues 0.196 kg0.196 kg
Product flow Materials production / Other materials 1.12 kg1.12 kg
Product flow Wastes / Production residues 0.76 kg0.76 kg
Product flow Wastes / Production residues 0.554 kg0.554 kg