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Process Data set: cement production;cement, ordinary portland cement;new dry process, 5000 t/d;mixed solid wastes (en) en zh

Key Data Set Information
Location CN
Geographical representativeness description Two cement plants in the Northeast
Name
cement production;cement, ordinary portland cement;new dry process, 5000 t/d;mixed solid wastes
Use advice for data set When utilizing this data set for Life Cycle Assessment (LCA), it is crucial to ensure that the technological scope of the assessment aligns with the advanced machinery and production techniques employed in the described facilities. Consideration should be given to the replacement of traditional raw materials with mixed solid wastes when conducting an environmental impact assessment. Data users must also respect the defined system boundary, which is confined to the cement production system of the cement plant. For any extrapolation or comparison with other production methods and scales, proper scaling and normalization techniques should be applied. It's also recommended to monitor updates, as technology and production practices may evolve, potentially impacting the LCA results.
Technical purpose of product or process The cement production data set represents ordinary Portland cement manufactured using the new dry process technology with a capacity of 5000 tonnes per day (t/d). This type of cement is widely used in general construction, including buildings, bridges, pavements, and other infrastructure projects. It may also be utilized for residential and commercial construction, due to its hydraulic properties and strength. The incorporation of mixed solid wastes suggests an environmental consideration in the production process, allowing for waste-to-resource strategies within the cement industry.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Equipped with a 5000T/D new dry process cement clinker production line, which adopts advanced enhanced suspension preheater five-stage kiln decomposition technology and advanced cement production equipment such as vertical raw material mill and large ball mill with roller press.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Mathematical model
Model description The system boundary is the cement production system of the cement plant.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID 968e96b7-d332-47ff-93c5-3d6ecea95bdb
Date of last revision 2024-04-20T14:40:51.217339+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=968e96b7-d332-47ff-93c5-3d6ecea95bdb&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1142.857143 kg1142.857143 kg
General comment Limestone
Product flow
Materials production / Other mineralic materials 73.62637363 kg73.62637363 kg
General comment Sandstone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 54.94505495 kg54.94505495 kg
General comment Shale
Waste flow
Wastes 107.6923077 kg107.6923077 kg
General comment Fly ash
Product flow
Materials production / Metals and semimetals 19.06593407 kg19.06593407 kg
General comment Iron powder
Product flow
Materials production / Other mineralic materials 47.8021978 kg47.8021978 kg
General comment Gupsum
Waste flow
Wastes / Post consumer waste 38.79120879 kg38.79120879 kg
General comment Blast furnace slag
Product flow
Energy carriers and technologies / Hard coal based fuels 134.010989 kg134.010989 kg
General comment Bituminous coal. Annual energy consumption of coal = (2.439E+8) kg x (2.1477E+7) J/kg (average lower heating value) = (5.24E+15) J
Product flow
Energy carriers and technologies / Electricity 352.8 MJ352.8 MJ
General comment Total electricity consumption. Annual energy consumption of electricity = (1.7836E+8) kWh x (3.60E+6) J/kWh = (6.42E+14) J
Product flow
Materials production / Other mineralic materials 369.7802198 kg369.7802198 kg
General comment The original text refers to total water consumption, which includes tap water.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.295604396 kg0.295604396 kg
General comment Dust, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Elementary flow
Emissions / Emissions to water / Emissions to fresh water 1.565934066 kg1.565934066 kg
General comment NO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.308 kg0.308 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 409.3406593 kg409.3406593 kg
General comment CO2
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Cement products