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Process Data set: cement production;cement, ordinary portland cement, 52.5MPa;dry process rotary kiln, incineration of waste (en) en zh

Key Data Set Information
Location BJ-CN
Geographical representativeness description A cement plant under Beijing Jinyu Group in Beijing
Name
cement production;cement, ordinary portland cement, 52.5MPa;dry process rotary kiln, incineration of waste
Use advice for data set When utilizing this dataset, users should be aware that recycling processes have not been taken into account. Only direct raw material consumption and direct waste emissions related to the cement manufacturing process are considered within the system boundaries. The missing CO2 emissions data should be supplemented based on site-specific or industry average figures to ensure a comprehensive environmental impact assessment. The functional unit is 1 ton of 525# OPC, with performance categorized as 1Fu=52.5tMPa. This dataset should be used for analyzing the environmental impact of the cement production phase and not for the upstream raw material production or downstream product use stages.
Technical purpose of product or process This dataset describes the production of ordinary Portland cement (OPC) with a strength of 52.5MPa using a new dry precalciner kiln technology. This type of cement is primarily used for construction purposes requiring high-strength concrete, such as commercial and residential buildings, infrastructure projects, and other civil engineering constructions. The kiln's co-processing capabilities allow for the incineration of waste, utilizing waste as an alternative fuel and raw material (AFR) in cement manufacturing.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Incineration of waste. The environmental impact of waste incineration in a new dry process rotary kiln system is analyzed.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Flow diagram(s) or picture(s)
  • BjQlbwH7UooQdlx8sroci09KnzX.png Image
Mathematical model
Model description Combined with the characteristics of the cement production process itself, the research scope is defined as: from raw material entering the factory, raw material pretreatment, raw meal grinding, raw meal calcination, clinker grinding, until cement homogenization, storage, and packaging. The production and processing process of raw materials is not considered here, only the impact of the production process on the environment is considered, that is, the process of direct raw material consumption and direct waste emissions. Taking the performance of 1 ton of 525# ordinary Portland cement as a functional unit, 1Fu=52.5tMPa.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID a2d851f2-6b74-45e4-b0ed-715547cdd548
Date of last revision 2024-04-20T14:41:16.065572+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=a2d851f2-6b74-45e4-b0ed-715547cdd548&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1318.5 kg1318.5 kg
General comment limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 94.5 kg94.5 kg
General comment clay-based raw materials
Product flow
Materials production / Metals and semimetals 27.0 kg27.0 kg
General comment Iron correction raw material
Product flow
Materials production / Other mineralic materials 60.0 kg60.0 kg
General comment The proportion of gypsum is 5.5%
Product flow
Materials production / Other mineralic materials 200.0 kg200.0 kg
General comment Mixed material
Waste flow
Wastes / Production residues 12.5 kg12.5 kg 10.0 15.0
General comment Industrial waste
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 120.0 MJ120.0 MJ
General comment Coal consumption
Product flow
Energy carriers and technologies / Electricity 363.6 MJ363.6 MJ
General comment Electricity consumption
Product flow
Energy carriers and technologies / Hard coal based fuels 129.1558 kg129.1558 kg
General comment Standard coal. The original text refers to the consumption of fuel oil (L), which is converted to the equivalent amount of standard coal. The original data is 120kg standard coal, here converted to hard coal, the conversion formula is 1kg hard coal = 0.929kg standard coal.

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.43 kg1.43 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.003 kg0.003 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.00945 kg0.00945 kg
General comment HCI
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 6.85E-4 kg6.85E-4 kg
General comment F
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.0098 kg0.0098 kg
General comment Smoke, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1.55E-6 kg1.55E-6 kg 1.3E-6 1.8E-6
General comment Hg
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 5.1E-5 kg5.1E-5 kg 1.3E-5 8.9E-5
General comment AS
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.6E-5 kg2.6E-5 kg
General comment Cr
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.53E-5 kg3.53E-5 kg 2.6E-6 6.8E-5
General comment With
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 5.25E-5 kg5.25E-5 kg 2.6E-5 7.9E-5
General comment Pb
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 6.2E-4 kg6.2E-4 kg 1.4E-4 0.0011
General comment Zn
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.95E-6 kg3.95E-6 kg 2.6E-6 5.3E-6
General comment Cd
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 3.15E-5 kg3.15E-5 kg 2.6E-5 3.7E-5
General comment Ni
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment P.O. 52.5 Cement