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Process Data set: cement production;cement, portland cement, 42.5MPa;shaft kiln (en) en zh

Key Data Set Information
Location CN
Reference year 2004
Name
cement production;cement, portland cement, 42.5MPa;shaft kiln
Use advice for data set When utilizing this LCA dataset for Portland cement production, it is critical to ensure that the system boundary includes the entire in-plant production process from raw material pretreatment to the homogenization of cement, as well as the input of external resources and release of emissions. It is important to consider the specific emissions profiles of the shaft kiln process, particularly the consumption of electricity and coal, and the generation of particulate matter, SO2, NOx, and CO2. The functional unit for this dataset is 1kg of 42.5 grade Portland cement, and this detail must be considered when scaling the data for use in broader models or assessments. Any considerations for the end-of-life phase, including recycling or waste treatment, must be added to the existing data set according to the specific context of the evaluation.
Technical purpose of product or process The described cement production process is used for manufacturing Portland cement with a strength grade of 42.5MPa. This type of cement is widely used in construction for structures requiring high mechanical strength, road pavements, and commercial concrete applications. The shaft kiln method specified in the process is employed to produce cement in areas where the scale of production or technological considerations dictate its use over other types of kilns.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Typical cement production process.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Mathematical model
Model description The study used 1kg of 42.5 grade Portland cement as the functional unit for evaluation. The scope of evaluation is defined as the in-plant production process of cement products and its surrounding environment. Among them, the in-plant production process refers to the entire production process in which raw materials undergo pretreatment, raw meal grinding, calcination, clinker mill and cement homogenization in sequence and finally become cement products. The surrounding environment of the cement production process refers to the input of external resources and energy and the emission of pollutants.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID a36505a1-9499-4566-b356-4cc7d93203b2
Date of last revision 2024-04-20T14:40:33.958658+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=a36505a1-9499-4566-b356-4cc7d93203b2&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Other mineralic materials 1125.9 kg1125.9 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 166.5 kg166.5 kg
General comment Clay
Product flow
Materials production / Other mineralic materials 56.8 kg56.8 kg
General comment Gupsum
Product flow
Materials production / Metals and semimetals 61.3 kg61.3 kg
General comment Iron powder
Product flow
Energy carriers and technologies / Hard coal based fuels 210.201 kg210.201 kg
General comment Standard coal. The original data is 0.1953kg standard coal, here converted to hard coal, the conversion formula is 1kg hard coal = 0.929kg standard coal.
Product flow
Energy carriers and technologies / Electricity 298.8 MJ298.8 MJ
General comment Electricity

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.325 kg0.325 kg
General comment Particulates, with an unspecified particle size, is treated as PM > 10 micrometers in diameter.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.3993 kg0.3993 kg
General comment SO2
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.4 kg2.4 kg
General comment NOx
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1070.3 kg1070.3 kg
General comment CO2
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment 1kg42.5 MPa Portland cement