Key Data Set Information | |
Location | SD-CN |
Geographical representativeness description | Shenfeng Cement Co., Ltd. (Shandong, China) |
Name |
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Use advice for data set | When using this data set for Life Cycle Assessment (LCA), ensure to include the complete system boundary spanning raw material crushing, clinker generation, and cement milling stages. Pay special attention to the allocation of environmental loads regarding the 100% recycling of cement dust and reuse of wastewater on-site. Methodological considerations should cover the sourcing of emission data due to reported information gaps, and adjustments may be required based on the technological differences between referenced facilities (Shenfeng Cement Co., Ltd. and Yunnan Hongda Cement Plant). |
Technical purpose of product or process | The data set describes a large-scale dry rotary kiln operation for the production of common Portland cement. This process is mainly applied for the generation of clinker at a rate higher than 4000 tons daily. The recycled cement dust and reused wastewater underscore an environmentally considerate manufacturing practice. The cement produced here is typically used in construction, and is the predominant form of cement in the Chinese market, comprising about 98% of the total cement production. |
Classification |
Class name
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Hierarchy level
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General comment on data set | Large (dry rotary kiln with a production capacity higher than 4000 tons clinker/day).100% cement dust was recycled. 100% wastewater was reused on site. |
Copyright | No |
Owner of data set | |
Quantitative reference | |
Reference flow(s) |
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Technological representativeness | |
Flow diagram(s) or picture(s) | |
Mathematical model | |
Model description | Taking the production of 1 ton of ordinary Portland cement as a functional unit, this type of cement accounts for approximately 98% of total production in China.Dry rotary kiln system boundary. Three stages are usually considered, namely raw material crushing, clinker generation and cement mill. The clinker generation stage includes homogenization, preheating and precalcining as well as firing in the kiln. Each process takes into account raw materials, energy consumption, road transport, direct emissions (i.e. carbon dioxide, sulfur dioxide, nitrogen oxides and particulate matter) and infrastructure. |
LCI method and allocation | |||||
Type of data set | Unit process, black box | ||||
Deviation from LCI method principle / explanations | None | ||||
Deviation from modelling constants / explanations | None | ||||
Data sources, treatment and representativeness | |||||
Deviation from data cut-off and completeness principles / explanations | None | ||||
Data selection and combination principles | For the large-scale production scenario, annual statistical and monitoring data from Shenfeng Cement Co., Ltd. in Shandong Province, China, were used. Due to the lack of information on the former, direct atmospheric emission data come from Yunnan Hongda Cement Plant. | ||||
Deviation from data selection and combination principles / explanations | None | ||||
Deviation from data treatment and extrapolations principles / explanations | None | ||||
Data source(s) used for this data set | |||||
Completeness | |||||
Completeness of product model | No statement | ||||
Validation | |||||
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Data generator | |
Data set generator / modeller | |
Data entry by | |
Time stamp (last saved) | 2024-03-19T21:18:09+08:00 |
Publication and ownership | |
UUID | e04fa2b0-b021-4297-ac0e-5911aca647f1 |
Date of last revision | 2024-04-20T14:41:46.082200+08:00 |
Data set version | 00.01.005 |
Permanent data set URI | https://lcadata.tiangong.world/showProcess.xhtml?uuid=e04fa2b0-b021-4297-ac0e-5911aca647f1&version=01.00.000&stock=TianGong |
Owner of data set | |
Copyright | No |
License type | Free of charge for all users and uses |
Inputs
Type of flow | Classification | Flow | Location | Mean amount | Resulting amount | Minimum amount | Maximum amount | ||
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Elementary flow | Resources / Resources from ground / Non-renewable material resources from ground | 1050.0 kg | 1050.0 kg | ||||||
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Elementary flow | Resources / Resources from ground / Non-renewable material resources from ground | 50.51 kg | 50.51 kg | ||||||
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Elementary flow | Resources / Resources from water / Renewable material resources from water | 360.0 m3 | 360.0 m3 | ||||||
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Product flow | Materials production / Other mineralic materials | 54.81 kg | 54.81 kg | ||||||
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Waste flow | Wastes / Production residues | 14.64 kg | 14.64 kg | ||||||
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Waste flow | Wastes | 241.39 kg | 241.39 kg | ||||||
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Elementary flow | Resources / Resources from ground / Non-renewable energy resources from ground | 101.94 MJ | 101.94 MJ | ||||||
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Product flow | Energy carriers and technologies / Electricity | 294.94800000000004 MJ | 294.94800000000004 MJ | ||||||
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Outputs
Type of flow | Classification | Flow | Location | Mean amount | Resulting amount | Minimum amount | Maximum amount | ||
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Elementary flow | Emissions / Emissions to air / Emissions to air, unspecified | 620.0 kg | 620.0 kg | ||||||
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Product flow | Energy carriers and technologies / Electricity | 0.023 MJ | 0.023 MJ | ||||||
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Elementary flow | Emissions / Emissions to air / Emissions to air, unspecified | 0.19 kg | 0.19 kg | ||||||
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Elementary flow | Emissions / Emissions to air / Emissions to air, unspecified | 0.065 kg | 0.065 kg | ||||||
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Product flow | Materials production / Other mineralic materials | 1000.0 kg | 1000.0 kg | ||||||
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