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Process Data set: cement production;cement, common portland cement;dry rotary kiln, >4000 t/d;mixed solid wastes (en) en zh

Key Data Set Information
Location SD-CN
Geographical representativeness description Shenfeng Cement Co., Ltd. (Shandong, China)
Name
cement production;cement, common portland cement;dry rotary kiln, >4000 t/d;mixed solid wastes
Use advice for data set When using this data set for Life Cycle Assessment (LCA), ensure to include the complete system boundary spanning raw material crushing, clinker generation, and cement milling stages. Pay special attention to the allocation of environmental loads regarding the 100% recycling of cement dust and reuse of wastewater on-site. Methodological considerations should cover the sourcing of emission data due to reported information gaps, and adjustments may be required based on the technological differences between referenced facilities (Shenfeng Cement Co., Ltd. and Yunnan Hongda Cement Plant).
Technical purpose of product or process The data set describes a large-scale dry rotary kiln operation for the production of common Portland cement. This process is mainly applied for the generation of clinker at a rate higher than 4000 tons daily. The recycled cement dust and reused wastewater underscore an environmentally considerate manufacturing practice. The cement produced here is typically used in construction, and is the predominant form of cement in the Chinese market, comprising about 98% of the total cement production.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Large (dry rotary kiln with a production capacity higher than 4000 tons clinker/day).100% cement dust was recycled. 100% wastewater was reused on site.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Flow diagram(s) or picture(s)
  • BmREbAzZso5kNPx6deCcfQMfn6g.png Image
Mathematical model
Model description Taking the production of 1 ton of ordinary Portland cement as a functional unit, this type of cement accounts for approximately 98% of total production in China.Dry rotary kiln system boundary. Three stages are usually considered, namely raw material crushing, clinker generation and cement mill. The clinker generation stage includes homogenization, preheating and precalcining as well as firing in the kiln. Each process takes into account raw materials, energy consumption, road transport, direct emissions (i.e. carbon dioxide, sulfur dioxide, nitrogen oxides and particulate matter) and infrastructure.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles For the large-scale production scenario, annual statistical and monitoring data from Shenfeng Cement Co., Ltd. in Shandong Province, China, were used. Due to the lack of information on the former, direct atmospheric emission data come from Yunnan Hongda Cement Plant.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID e04fa2b0-b021-4297-ac0e-5911aca647f1
Date of last revision 2024-04-20T14:41:46.082200+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=e04fa2b0-b021-4297-ac0e-5911aca647f1&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 1050.0 kg1050.0 kg
General comment Limestone
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 50.51 kg50.51 kg
General comment Gypsum
Elementary flow
Resources / Resources from water / Renewable material resources from water 360.0 m3360.0 m3
General comment Water
Product flow
Materials production / Other mineralic materials 54.81 kg54.81 kg
General comment Sandstone
Waste flow
Wastes / Production residues 14.64 kg14.64 kg
General comment Pyrite cinder
Waste flow
Wastes 241.39 kg241.39 kg
General comment Fly ash
Elementary flow
Resources / Resources from ground / Non-renewable energy resources from ground 101.94 MJ101.94 MJ
General comment Coal
Product flow
Energy carriers and technologies / Electricity 294.94800000000004 MJ294.94800000000004 MJ
General comment Electricity

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 620.0 kg620.0 kg
General comment CO2. CO2 emission was calculated according to Eq.(Wu et al., 2006): E = 3:67a x k x Mcoal x Q + 0.38 x Mlimestone, where E, a, k, Mcoal, Q, and Mlimestone represent the amount of CO2 emission per ton of cement production, carbon oxygenation efficiency of coal (0.93, National Development and Reform Commission, 2011), carbon emission factor of coal (26.1 x 10-3, National Development and Reform Commission, 2011), mass of coal consumption per ton of cement production, caloric value of coal, and mass of limestone consumption per ton of cement production, respectively. The caloric value of coal considered in the present study was 24.48 MJ/kg.
Product flow
Energy carriers and technologies / Electricity 0.023 MJ0.023 MJ
General comment SO2. Direct air emission data were obtained from the Hongda Cement Plant (Yunnan, China).
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.19 kg0.19 kg
General comment NOx. Direct air emission data were obtained from the Hongda Cement Plant (Yunnan, China).
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.065 kg0.065 kg
General comment Particulates. The particle size is not specified. Here we treat it as PM>10. Direct air emission data were obtained from the Hongda Cement Plant (Yunnan, China).
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment Common Portland cement