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Process Data set: cement production;cement, ordinary portland cement, 32.5MPa;mixed solid wastes (en) en zh

Key Data Set Information
Location GD-CN
Geographical representativeness description Guangzhou Shijing Cement Plant
Name
cement production;cement, ordinary portland cement, 32.5MPa;mixed solid wastes
Use advice for data set Users of this data set should take note that the Life Cycle Assessment is based on the specific resource and energy consumption profiles associated with the shaft kiln production technique at Guangzhou Shijing Cement Plant, as calculated by Di Xianghua. The functional unit for assessment is 1kg of 32.5MPa ordinary Portland cement. The scope of the study includes the stages from cement raw material mining to storage, excluding the consideration of industrial solid waste (slag and fly ash) as resource consumption, therefore not accounting for any pollutant emissions from these materials. When applying this data to other scenarios, it is crucial to adjust for technological differences if the processes differ significantly from the Guanzhou Shijing method.
Technical purpose of product or process The described data set pertains to the production of ordinary Portland cement with a compressive strength of 32.5MPa using a traditional shaft kiln method at the Guangzhou Shijing Cement Plant. This production process uses mixed solid wastes, specifically slag and fly ash, as part of the raw materials. This type of cement is typically used in construction for a variety of structural applications where such strength classification is sufficient.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Other mineralic materials
General comment on data set Traditional production method. Solid waste blending: slag and fly ash.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Technological representativeness
Mathematical model
Model description 1kg P·O 32.5 ordinary Portland cement was used as the functional unit for evaluation. The research scope ranges from cement raw material mining, energy production, raw meal preparation, clinker calcination and cement grinding to cement storage.
LCI method and allocation
Type of data set Unit process, black box
Deviation from LCI method principle / explanations None
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Data selection and combination principles It is based on the resource and energy consumption data of the shaft kiln production process of the pilot manufacturer Guangzhou Shijing Cement Factory.Primary resource consumption adopts the life cycle emission data of my country's resources and energy production calculated by Di Xianghua.
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2024-03-19T21:18:09+08:00
Publication and ownership
UUID e519de74-5d39-4216-b7f5-cb2093bbc826
Date of last revision 2024-04-20T14:41:06.983913+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=e519de74-5d39-4216-b7f5-cb2093bbc826&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 1190.0 kg1190.0 kg
General comment Limestone. Primary resource consumption is calculated using Di Xianghua's life cycle emission data for resource and energy production in China.
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 110.0 kg110.0 kg
General comment Clay
Product flow
Materials production / Metals and semimetals 45.0 kg45.0 kg
General comment Iron powder
Product flow
Materials production / Other mineralic materials 50.0 kg50.0 kg
General comment Gypsum
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 12.0 kg12.0 kg
General comment Fluorspar
Waste flow
Wastes / Post consumer waste 40.0 kg40.0 kg
General comment Slag
Waste flow
Wastes 70.0 kg70.0 kg
General comment Fly ash
Product flow
Energy carriers and technologies / Hard coal based fuels 204.497 kg204.497 kg
General comment Standard coal. The original data is 0.190kg standard coal, here converted to hard coal, the conversion formula is 1kg hard coal = 0.929kg standard coal.
Product flow
Energy carriers and technologies / Electricity 360.0 MJ360.0 MJ
General comment Electricity

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 1010.0 kg1010.0 kg
General comment CO2. CO2 emissions calculation: CO2 is mainly generated from the combustion of fossil fuels such as coal and the decomposition of limestone in cement clinker production.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.381 kg2.381 kg
General comment SO2. SO2 and HF emissions: take 0.25% and 0.03% of the clinker mass, respectively, based on literature and experimental data.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 2.85 kg2.85 kg
General comment NOx. The estimation formula for NOx emission is E = 0.001Fa (1-rf), where E is the NOx emission, kg; F is the fuel consumption, kg; a is the NOx emission factor during fuel combustion; r is the coverage rate of denitration equipment; f is the average denitration efficiency. Currently, there are few denitration devices in China, so denitration is not considered. The emission factors for raw coal and crude oil are 9.95kg/t and 0.24kg/t, respectively, and for natural gas it is 4.10g/m³.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 8.34 kg8.34 kg
General comment Particulate matter, with an unspecified particle size, is treated as PM > 10 micrometers in diameter. The total emissions of dust and smoke per ton of cement production is about 5.84kg, based on statistical data from the 2004 China Environmental Yearbook and the China Building Materials Industry Yearbook.
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.02949 kg0.02949 kg
General comment HF. SO2 and HF emissions: take 0.25% and 0.03% of the clinker mass, respectively, based on literature and experimental data.
Product flow
Materials production / Other mineralic materials 1000.0 kg1000.0 kg
General comment P.O32.5 Ordinary silicate cement