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Process Data set: Rare Earth solvent extraction and precipitation;Rare Earth;In-situ leaching;neodymium iron boron (NdFeB) magnet (en) en zh

Key Data Set Information
Location NMG-CN
Geographical representativeness description Bayan Obo (China)
Reference year 2014
Name
Rare Earth solvent extraction and precipitation;Rare Earth;In-situ leaching;neodymium iron boron (NdFeB) magnet
Use advice for data set Users applying this data set in a Life Cycle Assessment must consider the specific nature of the NdFeB magnet production process, with particular attention to the solvent extraction step which involves the separation of neodymium (Nd) and praseodymium (Pr). For impact assessment purposes, it is crucial to account for the allocation method based on market prices of rare earth oxides, and also to incorporate a sensitivity analysis via a mass-based allocation approach to estimate uncertainties pertinent to the allocation method. The function of the process data is to analyze the environmental impacts per 1 kg of NdFeB magnet produced.
Technical purpose of product or process This data set represents the production process for neodymium iron boron (NdFeB) magnets, which are critical components in various high-tech applications including electric motors in hybrid and electric vehicles, wind turbine generators, and hard disk drives. The process encompasses rare earth solvent extraction and precipitation, and in-situ leaching specifically within the Bayan Obo region in China. This data set is primarily valuable for stakeholders and industries involved in the production or utilization of NdFeB magnets. Nd and Pr are essential elements in this process, and despite their extraction and processing being similar, they are separated in the final solvent extraction step.
Classification
Class name : Hierarchy level
  • ILCD: Unit processes / Materials production / Metals and semimetals
General comment on data set This data set represents the production process for neodymium iron boron (NdFeB) magnets, which are critical components in various high-tech applications including electric motors in hybrid and electric vehicles, wind turbine generators, and hard disk drives. The process encompasses rare earth solvent extraction and precipitation, and in-situ leaching specifically within the Bayan Obo region in China. This data set is primarily valuable for stakeholders and industries involved in the production or utilization of NdFeB magnets. Nd and Pr are essential elements in this process, and despite their extraction and processing being similar, they are separated in the final solvent extraction step.
Copyright No
Owner of data set
Quantitative reference
Reference flow(s)
Functional Unit The functional unit is a 1 kg NdFeB magnet
Technological representativeness
Technology description including background system The basic process for Nd and Pr production is the same at all three deposits. It is identical for Nd and Pr except for the last solvent extraction step (SX5) where both are separated.
Flow diagram(s) or picture(s)
  • ZnSwbt4lSo9tUyxMvOZcijcJnSb.png Image
LCI method and allocation
Type of data set Unit process, single operation
LCI Method Principle Attributional
Deviation from LCI method principle / explanations None
Deviations from LCI method approaches / explanations In this study, an allocation method based on the market prices of REOs28 is considered. To estimate uncertainties that refer to the allocation method, a mass-based allocation is undertaken as a sensitivity analysis
Deviation from modelling constants / explanations None
Data sources, treatment and representativeness
Deviation from data cut-off and completeness principles / explanations None
Deviation from data selection and combination principles / explanations None
Deviation from data treatment and extrapolations principles / explanations None
Data source(s) used for this data set
Completeness
Completeness of product model No statement
Validation
Type of review
Dependent internal review
Reviewer name and institution
Data generator
Data set generator / modeller
Data entry by
Time stamp (last saved) 2023-12-17T23:00:04+08:00
Publication and ownership
UUID f7b2a03e-8524-4318-8a50-a1effe0311e9
Date of last revision 2024-04-20T15:07:15.520755+08:00
Data set version 00.01.005
Permanent data set URI https://lcadata.tiangong.world/showProcess.xhtml?uuid=f7b2a03e-8524-4318-8a50-a1effe0311e9&version=01.00.000&stock=TianGong
Owner of data set
Copyright No
License type Free of charge for all users and uses

Inputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
Materials production / Inorganic chemicals 0.13 kg0.13 kg
General comment Chemicals, inorganic. Bayan Obo: annual demand of an industrial process is basis for the calculation
Product flow
Materials production / Organic chemicals 1.63 kg1.63 kg
General comment Chemicals, organic. Bayan Obo: annual demand of an industrial process is basis for the calculation
Product flow
Energy carriers and technologies / Crude oil based fuels 0.25 kg0.25 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 22.02 kg22.02 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.045 kg0.045 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Product flow
Materials production / Metals and semimetals 0.23 kg0.23 kg
General comment Magnesium oxide. Bayan Obo: annual demand of an industrial process is basis for the calculation
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 6.16 kg6.16 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Elementary flow
Resources / Resources from ground / Non-renewable material resources from ground 0.016 kg0.016 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Elementary flow
Emissions / Emissions to air / Emissions to air, unspecified 0.045 kg0.045 kg
General comment Bayan Obo: annual demand of an industrial process is basis for the calculation
Product flow
Materials production / Inorganic chemicals 2.95 kg2.95 kg
General comment Sodium carbonate. Bayan Obo: annual demand of an industrial process is basis for the calculation
Product flow
Transport services / Other transport 2.59 t*km2.59 t*km
General comment Bayan Obo: 20 km, 803 km for extraction and precipitation chemicals, lorry EURO3
Product flow
Transport services / Other transport 0.26 t*km0.26 t*km
General comment Bayan Obo: 1046 km (Tianjin-Baotou), only for kerosene
Product flow
Energy carriers and technologies / Electricity 3.9240000000000004 MJ3.9240000000000004 MJ
General comment Bayan Obo: estimation based on 200 solvent extraction cells and an energy consumption of 3 kW for each pump an 5 kW for each motor
Elementary flow
Emissions / Emissions to water / Emissions to water, unspecified 50.88 m350.88 m3
General comment Bayan Obo: predominantly calculated on base of molar dilution of the chemicals
Product flow
Materials production / Other mineralic materials 10.18 kg10.18 kg
General comment Bayan Obo: for wastewater treatment

Outputs

Type of flow Classification Flow Location Mean amount Resulting amount Minimum amount Maximum amount
Product flow
End-of-life treatment / Waste water treatment 211.0 kg211.0 kg
General comment Bayan Obo: calculation is based on water and chemicals input
Product flow
Materials production / Metals and semimetals 2.49 kg2.49 kg
General comment Neodymium oxalate. Bayan Obo: input for next process, Calcination